Volkswagen Golf Service & Repair Manual: Assembly overview - flanging tool

Volkswagen Golf Service & Repair Manual / Brake system / Brakes, hydraulics, regulator, servo / Brake lines / Assembly overview - flanging tool

The flanging tool for brake lines -VAS 6056- can be used to flange brake lines with an outer pipe diameter of 5 mm without damaging the coating. In certain cases, this allows sections of brake lines to be renewed at less expense.

Note

Brake lines may only be bent to max. 90°, as they otherwise kink or display deformations which constrict the cross-section of the line to an impermissible degree.

Preferably separate brake lines at underbody.

The positions of the intermediate pieces must be selected so that they cannot chafe on moving parts.

Do not grease spindle; merely clean with methylated spirits.

Special tools and workshop equipment required

Flanging tool for brake lines -VAS 6056-

Brake filling and bleeding equipment -VAS 5234-

Assembly overview - flanging tool

List of individual tools:

Assembly overview - flanging tool

1 -	Flanging tool -VAS 6056/1-

Flanging tool -VAS 6056/1- contains flanging jaws -VAS 6056/6-

2 -	Pipe cutter -VAS 6056/2-

3 -	Brake line scraper -VAS 6056/3-

Grub screws (in shaft and at side) are adjusted and must not be readjusted!

4 -	Grip wrench with plastic jaws -VAS 6056/4-

5 -	Pipe bending tool -VAS 6056/5-

6 -	Special wrench, 6 mm

7 -	Clamp jaws -VAS 6056/6- or clamp jaws -VAS 6056/7-

-VAS 6056/6- for black brake lines

-VAS 6056/7- for green brake lines

Note

The arrow on the rounded side of the flanging jaws must point to the edge of the housing, and the straight side of the flanging jaws must be installed towards the spindle, or the flange will not be formed correctly.

Brake lines

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Instructions for use of flanging tool

Unbolt relevant brake line at brake caliper or wheel brake cylinder; catch escaping brake fluid and dispose of this as per regulations. &nb ...

Other materials:

Assembly overview - upper rear lid trim
1 - Rear lid with lower trim fitted Assembly overview - lower rear lid trim → Chapter Removing and installing lower rear lid trim → Chapter 2 - Centre window frame Removing and installing →&nb ...

Assembly overview - tank flap unit
1 - Fuel tank flap – Removing and installing → Chapter. 2 - Tank flap unit Removing and installing → Chapter 3 - Water drain hose Routed between wheel ...

Assembly overview - steering column
Note Always renew self-locking nuts. Always renew corroded nuts and bolts. Always renew nuts and bolts that have been tightened further by a set angle. 1 - Central pipe of dash panel 2 -&nb ...