Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, RHD vehicles
| 1 - |
Brake servo and brake master cylinder |
| Assembly overview
→ Chapter. |
| Checking brake servo → Vehicle
diagnostic tester |
| Removing and installing
→ Chapter |
| Removing and installing brake master cylinder
→ Chapter. |
| 2 - |
ABS hydraulic unit -N55- with ABS control unit -J104- |
| Fitting location overview
→ Chapter |
| Assembly overview
→ Chapter. |
| Removing and installing
→ Chapter |
| Separating ABS control unit -J104- from ABS hydraulic unit -N55-
→ Chapter |
| Attaching ABS control unit -J104- to ABS hydraulic unit -N55-
→ Chapter |
| Connecting brake line
→ Chapter |
| To rear right brake caliper |
| Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| Repairing brake lines
→ Chapter |
| To front left brake caliper. |
| Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| Repairing brake lines
→ Chapter |
| To front right brake caliper |
| Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| Repairing brake lines
→ Chapter |
| To rear left brake caliper |
| Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| Repairing brake lines
→ Chapter |
| Check for secure seating after installing |
| Ensure that rubber dampers of retainer are not pressed out of
bracket when installing. After installation, check that the ABS
hydraulic unit -N55- is firmly seated, or malfunction can occur. |
| 13 - |
Brake system pressure accumulator -VX70- |
| Assembly overview
→ Chapter. |
| Removing and installing
→ Chapter |
| Secondary piston circuit of brake master cylinder to brake system
pressure accumulator -VX70- |
| Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
| From primary piston circuit of brake master cylinder to hydraulic
unit. |
| Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
| From brake system pressure accumulator -VX70- to ABS hydraulic unit
-N55- |
| Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
1 -
Brake line
From primary piston circuit of brake master cylinder to hydraulic
unit.
Identification: Ш 6 mm and flare nut with ...
Special tools and workshop equipment required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1410-
Brake pedal depressor -V.A.G 1869/2- ...
Other materials:
Assembly overview - dash panel insert
1 -
Electrical connector
For dash panel insert
2 -
Dash panel insert -KX2-
With control unit in dash panel insert -J285-.
Dash panel insert must be renewed if warning lamp LED or
illumination ...
Statutes and regulations
Note
The laws and regulations listed below are valid in the
Federal Republic of Germany. Other or additional laws and
regulations may apply in other countries.
Sources in other countries may be obtained from the
...
Removing and installing lock cylinder
Removing and installing lock cylinder
Special tools and workshop equipment
required
Note
The removal and installation sequence is only for the
left lock ...
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Assembly overview - control unit and hydraulic unit, LHD vehicles
Removing and installing control unit and hydraulic unit, LHD