VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, RHD vehicles

Assembly overview - control unit and hydraulic unit, RHD vehicles

1 -  Brake servo and brake master cylinder
Assembly overview → Chapter.
Checking brake servo → Vehicle diagnostic tester
Removing and installing → Chapter
Removing and installing brake master cylinder → Chapter.
2 -  ABS hydraulic unit -N55- with ABS control unit -J104-
Fitting location overview → Chapter
Assembly overview → Chapter.
Removing and installing → Chapter
Separating ABS control unit -J104- from ABS hydraulic unit -N55- → Chapter
Attaching ABS control unit -J104- to ABS hydraulic unit -N55- → Chapter
Connecting brake line → Chapter
3 -  Brake line
To rear right brake caliper
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
Repairing brake lines → Chapter
14 Nm
4 -  Brake line
To front left brake caliper.
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
Repairing brake lines → Chapter
14 Nm
5 -  Brake line
To front right brake caliper
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
Repairing brake lines → Chapter
14 Nm
6 -  Brake line
To rear left brake caliper
Identification: Ш 5.25 mm and flare nut with thread M 10 x 1
Repairing brake lines → Chapter
14 Nm
7 -  Bracket
Check for secure seating after installing
8 -  Bolt
Qty. 2
8 Nm
9 -  Rubber damper
Qty. 3
Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.
10 -  Bracket
11 -  Nut
Qty. 3
20 Nm
12 -  Stud
Secured to body
13 -  Brake system pressure accumulator -VX70-
Location → Chapter
Assembly overview → Chapter.
Removing and installing → Chapter
14 -  Brake line
Secondary piston circuit of brake master cylinder to brake system pressure accumulator -VX70-
Identification: Ш 6 mm and flare nut with thread M 12 x 1
Repairing brake lines → Chapter
14 Nm
15 -  Brake line
From primary piston circuit of brake master cylinder to hydraulic unit.
Identification: Ш 6 mm and flare nut with thread M 12 x 1
Repairing brake lines → Chapter
14 Nm
16 -  Brake line
From brake system pressure accumulator -VX70- to ABS hydraulic unit -N55-
Identification: Ш 6 mm and flare nut with thread M 12 x 1
Repairing brake lines → Chapter
14 Nm
Assembly overview - control unit and hydraulic unit, LHD vehicles
1 -  Brake line From primary piston circuit of brake master cylinder to hydraulic unit. Identification: Ш 6 mm and flare nut with ...

Removing and installing control unit and hydraulic unit, LHD
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- ...

Other materials:

Renewing components
All components of the refrigerant circuit submitted for quality monitoring must always be sealed (use the original sealing caps from the genuine part). The genuine parts (air conditioner compressor, reservoir, receiver, evaporator ...

Assembly overview - gas discharge headlight with dynamic high beam control and LED daytime running light
1 -  Headlight Removing and installing → Chapter 2 -  Front turn signal bulb Front left turn signal bulb -M5- Front right turn signal bulb -M7- Removing and installi ...

Charging battery in maintenance mode with solar panel -VAS 6102A-
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