Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, RHD vehicles
| 1 - |
Brake servo and brake master cylinder |
| Assembly overview
→ Chapter. |
| Checking brake servo → Vehicle
diagnostic tester |
| Removing and installing
→ Chapter |
| Removing and installing brake master cylinder
→ Chapter. |
| 2 - |
ABS hydraulic unit -N55- with ABS control unit -J104- |
| Fitting location overview
→ Chapter |
| Assembly overview
→ Chapter. |
| Removing and installing
→ Chapter |
| Separating ABS control unit -J104- from ABS hydraulic unit -N55-
→ Chapter |
| Attaching ABS control unit -J104- to ABS hydraulic unit -N55-
→ Chapter |
| Connecting brake line
→ Chapter |
| To rear right brake caliper |
| Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| Repairing brake lines
→ Chapter |
| To front left brake caliper. |
| Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| Repairing brake lines
→ Chapter |
| To front right brake caliper |
| Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| Repairing brake lines
→ Chapter |
| To rear left brake caliper |
| Identification: Ш 5.25 mm and flare nut with thread M 10 x 1 |
| Repairing brake lines
→ Chapter |
| Check for secure seating after installing |
| Ensure that rubber dampers of retainer are not pressed out of
bracket when installing. After installation, check that the ABS
hydraulic unit -N55- is firmly seated, or malfunction can occur. |
| 13 - |
Brake system pressure accumulator -VX70- |
| Assembly overview
→ Chapter. |
| Removing and installing
→ Chapter |
| Secondary piston circuit of brake master cylinder to brake system
pressure accumulator -VX70- |
| Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
| From primary piston circuit of brake master cylinder to hydraulic
unit. |
| Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
| From brake system pressure accumulator -VX70- to ABS hydraulic unit
-N55- |
| Identification: Ш 6 mm and flare nut with thread M 12 x 1 |
| Repairing brake lines
→ Chapter |
1 -
Brake line
From primary piston circuit of brake master cylinder to hydraulic
unit.
Identification: Ш 6 mm and flare nut with ...
Special tools and workshop equipment required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1410-
Brake pedal depressor -V.A.G 1869/2- ...
Other materials:
Assembly overview - drive shaft
1 -
Outer constant velocity joint
Renew only as complete unit
Removing
→ Fig..
Installing: drive onto shaft to stop using plastic hammer
Distribute grease evenly in joint
Ch ...
Sun visors
Fig. 84 Sun visor
First read and observe the introductory information
and safety warnings Various positions for the driver and front passenger
sun visors:
Folded down over the windscreen.
Pulled out of the bracket and swung over towards the door .
Vanity mirror light
A vani ...
Assembly overview - poly V-belt drive, vehicles with air conditioner
compressor
1 -
Poly V-belt
Check for wear
Before removing, mark direction of rotation with chalk or
felt-tipped pen.
Do not kink
The length of the poly V-belt must be determined according to the
→ E ...
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Assembly overview - control unit and hydraulic unit, LHD vehicles
Removing and installing control unit and hydraulic unit, LHD