Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, LHD vehicles

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

2 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

3 -	Brake servo

Assembly overview → Chapter.

Checking brake servo → Vehicle diagnostic tester

Removing and installing → Chapter

4 -	ABS control unit -J104- and ABS hydraulic unit -N55-

Removing and installing → Chapter

5 -	Brake line

To rear right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

6 -	Brake line

To front left brake caliper.

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

7 -	Brake line

To front right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

8 -	Brake line

To rear left brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

9 -	Brake line

To primary piston circuit of brake master cylinder

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

10 -	Brake line

To secondary piston circuit of brake master cylinder

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

11 -

Bracket

12 -

Bolt

8 Nm

13 -	Rubber damper

Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.

14 -

Bracket

15 -

Nut

20 Nm

16 -	Brake system pressure accumulator -VX70-

Location → Chapter

Assembly overview → Chapter.

Removing and installing → Chapter

17 -	Brake line

To brake servo.

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

18 -	Brake line

To brake system pressure accumulator -VX70-

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

Control unit and hydraulic unit

...

Assembly overview - control unit and hydraulic unit, RHD vehicles

1 - Brake servo and brake master cylinder Assembly overview → Chapter. Checking brake servo → Vehicle diagnos ...

Other materials:

Assembly overview - tail lights in rear lid, with LEDs
1 - Bulb holder For left reversing light bulb -M16-/right reversing light bulb -M17-. Removing and installing → Chapter 2 - Reversing light bulb Left reversing light bulb -M16- ...

Leaks at shock absorbers
Shock absorbers are often replaced because of externally visible leakage. Inspections on the test rig and in the vehicle have shown that in the majority of cases this replacement is not justified. Slight loss of fluid (“sweating”) at ...

Removing and installing inner door cover
Special tools and workshop equipment required Note Removal and installation are described only for the left cover. The right side is similar. Removing ...