VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, RHD vehicles

Complete brake master cylinders and brake servos can be renewed independently of each other.

Assembly overview - brake servo/brake master cylinder, RHD vehicles

1 -  Mounting bracket with brake pedal
Assembly overview → Chapter.
Removing and installing brake pedal → Chapter
Removing and installing mounting bracket → Chapter.
2 -  Seal
For brake servo.
Renew
Bonded (only when originally assembled at factory)
Bonded joint at brake servo and bulkhead does not have to be renewed
3 -  Brake servo
Removing and installing → Chapter
The following electrical components are integrated in the brake servo:
Brake pedal position sender -G100-
Brake pedal position sender 2 -G836-
Voltage supply sender 1 -G730-
Voltage supply sender 2 -G731-
Brake servo current sensor -G822-
Brake servo temperature sender 1 -G838-
Brake servo temperature sender 2 -G839-
Motor position sender for brake servo -G840-
Brake servo control unit -J539-
Motor for electromechanical brake servo -V548-
4 -  Brake master cylinder
Cannot be repaired. If faulty, renew as a complete unit.
Removing and installing → Chapter
5 -  Bolt
8 Nm
6 -  Bolt
Renew after removing
22 Nm
7 -  Sealing plug
Moisten with brake fluid before installing
8 -  Brake fluid reservoir
With brake fluid level warning contact -F34-
9 -  Cap
10 -  Brake line
With thread M12 x 1
14 Nm
11 -  Sealing ring
Renew
12 -  Bolt
4 Nm
13 -  Heat shield
14 -  Nut
Always renew after removing.
25 Nm
Assembly overview - brake servo/brake master cylinder, LHD vehicles
Complete brake master cylinders and brake servos can be renewed independently of each other. 1 -  Brake line From secondary piston circuit o ...

Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles
1 -  Brake system pressure accumulator -VX70- Removing and installing → Chapter 2 -  Bracket Check ...

Other materials:

Rear brakes
The type of brake system installed in the vehicle is indicated among other things by the corresponding PR number on the vehicle data sticker. The vehicle data sticker can be found in the spare wheel well and in the service schedule. ...

Removing and installing centre console front storage compartment
Removing –  Remove trim for operating and display unit → Chapter. –  Unclip front storage compartment -1- from centre console -2--arrows A-. –  Remo ...

Bag hook
Fig. 100 In the luggage compartment: bag hook First read and observe the introductory information and safety warnings There may be a bag hook on upper left and right-hand side of the luggage compartment   (arrows). WARNING Never use the bag hooks as fastening rings for straps. The bag ...

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