Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, RHD vehicles
| Complete brake master cylinders and brake servos can be renewed independently of each other. |
| 1 - | Mounting bracket with brake pedal |
| Assembly overview → Chapter. |
| Removing and installing brake pedal → Chapter |
| Removing and installing mounting bracket → Chapter. |
| 2 - | Seal |
| For brake servo. |
| Renew |
| Bonded (only when originally assembled at factory) |
| Bonded joint at brake servo and bulkhead does not have to be renewed |
| 3 - | Brake servo |
| Removing and installing → Chapter |
| The following electrical components are integrated in the brake servo: |
| Brake pedal position sender -G100- |
| Brake pedal position sender 2 -G836- |
| Voltage supply sender 1 -G730- |
| Voltage supply sender 2 -G731- |
| Brake servo current sensor -G822- |
| Brake servo temperature sender 1 -G838- |
| Brake servo temperature sender 2 -G839- |
| Motor position sender for brake servo -G840- |
| Brake servo control unit -J539- |
| Motor for electromechanical brake servo -V548- |
| 4 - | Brake master cylinder |
| Cannot be repaired. If faulty, renew as a complete unit. |
| Removing and installing → Chapter |
| 5 - | Bolt |
| 8 Nm |
| 6 - | Bolt |
| Renew after removing |
| 22 Nm |
| 7 - | Sealing plug |
| Moisten with brake fluid before installing |
| 8 - | Brake fluid reservoir |
| With brake fluid level warning contact -F34- |
| 9 - | Cap |
| 10 - | Brake line |
| With thread M12 x 1 |
| 14 Nm |
| 11 - | Sealing ring |
| Renew |
| 12 - | Bolt |
| 4 Nm |
| 13 - | Heat shield |
| 14 - | Nut |
| Always renew after removing. |
| 25 Nm |
Assembly overview - brake servo/brake master cylinder, LHD vehicles
Complete brake master cylinders and brake servos can be renewed
independently of each other.
1 -
Brake line
From secondary piston circuit o ...
Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles
1 -
Brake system pressure accumulator -VX70-
Removing and installing
→ Chapter
2 -
Bracket
Check ...
Other materials:
Overview of fitting locations - components inside of front passenger
compartment, LHD vehicles
1 -
Footwell vent on driver side
Removing and installing
→ Chapter
Assembly overview
→ Chapter.
2 -
Temperature flap control motor -V68-
Removing and installing
...
Removing and installing rear fog light bulb -L46-/-L47-
Note
Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way.
Removing
–
Turn light switch to “0” position.
...
Assembly overview - add-on parts of heater and air conditioning unit and of
air intake box
Note
There are different designs and makes of heater and air
conditioning unit. The individual components of the various
heaters and air conditioning units are similar but not
identical. The combined fitting of different makes of component ...
