Volkswagen Golf Service & Repair Manual: Assembly overview - brake servo/brake master cylinder, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / Brakes, hydraulics, regulator, servo / Brake servo and brake master cylinder / Assembly overview - brake servo/brake master cylinder, RHD vehicles

Complete brake master cylinders and brake servos can be renewed independently of each other.

Assembly overview - brake servo/brake master cylinder, RHD vehicles

1 -	Mounting bracket with brake pedal

Assembly overview → Chapter.

Removing and installing brake pedal → Chapter

Removing and installing mounting bracket → Chapter.

2 -

Seal

For brake servo.

Renew

Bonded (only when originally assembled at factory)

Bonded joint at brake servo and bulkhead does not have to be renewed

3 -	Brake servo

Removing and installing → Chapter

The following electrical components are integrated in the brake servo:

Brake pedal position sender -G100-

Brake pedal position sender 2 -G836-

Voltage supply sender 1 -G730-

Voltage supply sender 2 -G731-

Brake servo current sensor -G822-

Brake servo temperature sender 1 -G838-

Brake servo temperature sender 2 -G839-

Motor position sender for brake servo -G840-

Brake servo control unit -J539-

Motor for electromechanical brake servo -V548-

4 -	Brake master cylinder

Cannot be repaired. If faulty, renew as a complete unit.

Removing and installing → Chapter

5 -

Bolt

8 Nm

6 -

Bolt

Renew after removing

22 Nm

7 -	Sealing plug

Moisten with brake fluid before installing

8 -	Brake fluid reservoir

With brake fluid level warning contact -F34-

9 -

Cap

10 -	Brake line

With thread M12 x 1

14 Nm

11 -	Sealing ring

Renew

12 -

Bolt

4 Nm

13 -	Heat shield

14 -

Nut

Always renew after removing.

25 Nm

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Other materials:

Removing and installing brake caliper
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS 5051- Tool set for brake bleeding -VAS 6564- Insert tool with ratchet -VAS 6784- Bit attachment (7 mm) -T10503- ...

Structure of factory finish, clear coat
Clear coat, 2-door - Clear coat Only the coloured areas of the body receive a clear coat. Clear coat, 4-door - Clear coat Only t ...

Assembly overview - rear lid
1 - Rear lid Removing and installing → Chapter Adjusting → Chapter 2 - Bonnet lock Removing and installing → Chapter 3 - Bolts Qty. 2 20 Nm ...