Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles
 Note
|
| 1 - | Self-locking hexagon nut |
| Renew after removing |
| Bolting sequence → Fig. |
| 25 Nm |
| 2 - | Pivot pin |
| To remove, remove mounting bracket first |
| Removal: turn pivot pin clockwise until pivot pin tabs break off |
| Renew pivot pin |
| Do not lubricate or grease the pivot pin. The pivot pin must remain dry. |
| Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop. |
| 3 - | Pedal cluster with mounting bracket |
| Removing and installing → Chapter |
| 4 - | Bearing bush |
| Cannot be renewed individually; ensure correct installation position |
| 5 - | Brake pedal |
| Separating brake pedal from brake servo → Chapter |
| Connecting brake pedal to brake servo → Chapter |
| Removing and installing → Chapter |
| 6 - | Cap |
| 7 - | Bearing bush |
| Cannot be renewed individually; ensure correct installation position |
| 8 - | Bearing shell |
| 9 - | Mounting |
| For ball head of brake servo plunger rod. |
| 10 - | Securing clip |
| Renew |
| Insert into both holes in mounting bracket. |
|
|
Brake pedal
...
Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor
coverings.
Note
Do not lubricate or grease the pivot pin. The pivot pin must remain
dry.
...
Other materials:
Undercoating, additional protected areas on CNG-powered vehicles
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating.
Water drainage holes must remain clear.
All threaded studs and welded nuts with metric ...
Adjusting Bowden cable A for entry assistance
Special tools and workshop equipment
required
Feeler gauges -VAS 5301/10-
Adjusting conditions
Seat pan and backrest must be padded and bolted
together.
...
Assembly overview - air duct and air distribution in passenger compartment
Note
The illustration shows a left-hand drive vehicle.
1 -
Air duct for defroster vent
Removing and installing
→ Chapter.
2 -
Air duct f ...
