VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles

The brake pedal travel must not be restricted by additional floor coverings.
  Note
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
   

Assembly overview - brake pedal, LHD vehicles

1 -  Self-locking hexagon nut
Renew after removing
Bolting sequence → Fig.
25 Nm
2 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
3 -  Pedal cluster with mounting bracket
Removing and installing → Chapter
4 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
5 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
6 -  Cap
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Bearing shell
9 -  Mounting
For ball head of brake servo plunger rod.
10 -  Securing clip
Renew
Insert into both holes in mounting bracket.

 
     
Bolting sequence:
 

Assembly overview - brake pedal, LHD vehicles

Brake pedal
...

Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot pin must remain dry. ...

Other materials:

Removing and installing lumbar support adjustment switch -E176-/-E177-
  Note Removal and installation are described for the left vehicle side. Follow same instructions for the right side as appropriate.     Removing –  Remove se ...

Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of assembly paste G 052 150 A2 to brake cylinder, piston and sealing ring. 1 -& ...

Switching TCS or TCS with ESC on and off
Fig. 142 In the centre console: button for switching the traction control system (TCS) or electronic stability control (ESC) on and off manually Fig. 143 In the centre console: button for switching the traction control system (TCS) on and off manually (vehicles without ESC) First read an ...

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