Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles
 Note
|
| 1 - | Self-locking hexagon nut |
| Renew after removing |
| Bolting sequence → Fig. |
| 25 Nm |
| 2 - | Pivot pin |
| To remove, remove mounting bracket first |
| Removal: turn pivot pin clockwise until pivot pin tabs break off |
| Renew pivot pin |
| Do not lubricate or grease the pivot pin. The pivot pin must remain dry. |
| Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop. |
| 3 - | Pedal cluster with mounting bracket |
| Removing and installing → Chapter |
| 4 - | Bearing bush |
| Cannot be renewed individually; ensure correct installation position |
| 5 - | Brake pedal |
| Separating brake pedal from brake servo → Chapter |
| Connecting brake pedal to brake servo → Chapter |
| Removing and installing → Chapter |
| 6 - | Cap |
| 7 - | Bearing bush |
| Cannot be renewed individually; ensure correct installation position |
| 8 - | Bearing shell |
| 9 - | Mounting |
| For ball head of brake servo plunger rod. |
| 10 - | Securing clip |
| Renew |
| Insert into both holes in mounting bracket. |
|
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Brake pedal
...
Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor
coverings.
Note
Do not lubricate or grease the pivot pin. The pivot pin must remain
dry.
...
Other materials:
Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of assembly paste G 052 150 A2 to brake cylinder,
piston and sealing ring.
1 -& ...
Assembly overview – special add-on parts, “R-Line”
1 -
Front bumper cover
“R Line”
→ Chapter
2 -
Emblems on radiator grille
“R Line”
→ Chapter
3 -
Rear lettering
“R Line”
→ Chapter
4&nb ...
Removing and installing spring, multi-link suspension, left spring for
front-wheel drive, left and right spring for four-wheel drive
Special tools and workshop equipment
required
Spring compressor -V.A.G 1752/1-
Spring retainer -V.A.G 1752/3A-
...
