VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles

The brake pedal travel must not be restricted by additional floor coverings.
  Note
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
   

Assembly overview - brake pedal, LHD vehicles

1 -  Self-locking hexagon nut
Renew after removing
Bolting sequence → Fig.
25 Nm
2 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
3 -  Pedal cluster with mounting bracket
Removing and installing → Chapter
4 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
5 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
6 -  Cap
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Bearing shell
9 -  Mounting
For ball head of brake servo plunger rod.
10 -  Securing clip
Renew
Insert into both holes in mounting bracket.

 
     
Bolting sequence:
 

Assembly overview - brake pedal, LHD vehicles

Brake pedal
...

Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot pin must remain dry. ...

Other materials:

Repair instructions
Contact corrosion Contact corrosion can occur if unsuitable fastening elements (screws, bolts, nuts, washers) are used. For this reason, only connecting elements with a special surface coating have been fitted. In addit ...

Technical data
Brake master cylinder and brake servo     Brake master cylinder Diameter in mm 23.81 Brake servo (LHD) Electromechanical brake servo Front brakes Front b ...

Repairing shock absorber
1 -  Shock absorber Removing and installing → Chapter Defective shock absorbers must always be degassed and drained before disposal → Chapter Checking shock absorber following removal & ...

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