Volkswagen Golf Service & Repair Manual: 2-pack HS mixture surfacer
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2-pack HS mixture surfacer -LGF 810 150 A4-, white |
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2-pack HS mixture surfacer -LGF 810 151 A4-, black |
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2-pack HS mixture surfacer -LGF 810 152 A4-, red |
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2-pack HS mixture surfacer -LGF 810 153 A2-, yellow |
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2-pack HS mixture surfacer -LGF 810 154 A2-, blue |
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2-pack HS mixture surfacer -LGF 810 155 A2-, green |
| 2-pack HS mixture surfacer is an innovative coloured 2-pack
HS surfacer system based on new generation acrylic resins. |
| The system comprises six coloured surfacers (white, black,
yellow, red, green and blue). These may be mixed with each other
using simple formulas. |
| This system is VOC compliant in all combinations. |
| 1 - |
Can be used as an interior paint and can be applied
“wet-on-wet” as surfacer |
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Excellent, easy and versatile application |
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Excellent vertical stability |
| 2 - |
Suitable as sanding surfacer |
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Very good drying properties |
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Sheet steel, electroplated or roller galvanized sheet steel
or soft aluminium, cleaned, sanded and coated with 2-pack wash
primer -LHV 043 000 A2- or 1-pack wash primer -LVM 044 007/171
A2- |
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Finely sanded or unsanded, thoroughly cleaned, original
factory primer |
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Lightly sanded factory paint or old paint (except
thermoplastic acrylics) |
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Surfaces prepared with 2-pack polyester products and then
finely sanded |
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Cleaned and sanded UP-GF (fibreglass) surfaces, free of
release agents |
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Thoroughly clean with silicone remover -LVM 020 000 A5- or
slow-drying silicone remover -LVM 020 100 A5-. |
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Before recoating, use a suitable cleaning agent to ensure a
clean surface free of residues. |
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| Application as interior paint |
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2-pack HS hardener -LHA 009 041 A3- |
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2-pack HS hardener, fast-drying -LHA 021 004 A3- |
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2-pack HS hardener, extra fast-drying -LHA 009 046 A2- |
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2-pack HS hardener, slow-drying -LHA 009 047 A3- |
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2-pack HS hardener, extra slow-drying -LHA 009 048 A3- |
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2-pack HS hardener, special -LHA 009 049 A3- |
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2-pack VHS hardener, fast-drying -LHA 009 050 A2- |
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2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
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2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009
052 A3- |
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2-pack VHS hardener, extra slow-drying -LHA 009 053 A2- |
| Application time/pot life: |
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Mixed for spraying, 50-60 minutes at +20°C (depending on the
hardener used) |
| Mixture surfacer additive -LZS 811 000 A2- |
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| Method of application: “spray”. |
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Application viscosity 4 mm, +20 °C, DIN 53211 |
| Application viscosity 4 mm, gravity-feed spray gun
“compliant” and “HVLP”: 16-19 seconds |
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| Add 20% HS hardener or 40% VHS hardener at material
temperature +20 °C. |
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If hardener is added, use measuring stick to mix. |
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Adjust spray nozzle following manufacturer's instructions to
1.2-1.4 mm for “compliancy”. |
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Adjust spray nozzle following manufacturer's instructions to
1.3-1.5 mm for “HVLP”. |
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Adjust spray pressure following manufacturer's instructions
to 1.5-3.0 bar for “compliancy”. |
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Adjust atomising pressure following manufacturer's
instructions to 0.7 bar for “HVLP”. |
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Three spray coats are necessary to achieve a dry-film
thickness of 30-70 µm. |
| Depending on colour, more spray coats may be necessary. |
 Note
| When applied in the interior, no top coat is necessary. |
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| Application as “wet-on-wet” surfacer |
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2-pack HS hardener -LHA 009 041 A3- |
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2-pack HS hardener, fast-drying -LHA 021 004 A3- |
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2-pack HS hardener, slow-drying -LHA 009 047 A3- |
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2-pack HS hardener, extra slow-drying -LHA 009 048 A3- |
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2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
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2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009
052 A3- |
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2-pack VHS hardener, extra slow-drying -LHA 009 053 A2- |
| For elasticization, see
→ Anchor |
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| Application time/pot life: |
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Mixed for spraying, 60 minutes at +20°C (depending on the
hardener used) |
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Mixture surfacer additive -LZS 811 000 A2- |
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| Method of application: “spray”. |
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Application viscosity 4 mm, +20 °C, DIN 53211 |
| Application viscosity 4 mm, gravity-feed spray gun
“compliant” and “HVLP”: 16-19 seconds |
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| Add 20-30% HS hardener or 40-50% VHS hardener at material
temperature +20 °C |
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If hardener is added, use measuring stick to mix. |
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Adjust spray nozzle following manufacturer's instructions to
1.2-1.4 mm for “compliancy”. |
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Adjust spray nozzle following manufacturer's instructions to
1.3-1.5 mm for “HVLP”. |
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Adjust spray pressure following manufacturer's instructions
to 2.0-2.5 bar for “compliancy”. |
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Adjust atomising pressure following manufacturer's
instructions to 0.7 bar for “HVLP”. |
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One or two spray coats are necessary to achieve a dry-film
thickness of 30 µm. |
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| Flash-off time for “wet-on-wet” application before applying
top coat at +20 °C ambient temperature: |
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For waterborne base coats: 30-120 minutes |
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For 2-pack HS top coat: 15-120 minutes |
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| Flash-off time for “wet-on-wet” application before applying
top coat at +20 °C ambient temperature: |
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With 2-pack HS hardener, extra fast-drying -LHA 009 046 A2-:
15 minutes |
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With 2-pack VHS hardener, fast-drying -LHA 009 050 A2-:
15 minutes |
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| Mixture surfacer additive -LZS 811 000 A2- at material
temperature +20 °C: 20-30% HS hardener or 40-50% VHS hardener |
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If additive is added, use measuring stick to mix. |
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| Add 10% 2-pack thinner plus -LHA 014 000 A5- at +20°C
material temperature. |
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If thinner is added, use measuring stick to mix. |
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Waterborne base coat and 2-pack HS clear coat |
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| Application as sanding surfacer |
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2-pack HS hardener -LHA 009 041 A3- |
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2-pack HS hardener, fast-drying -LHA 021 004 A3- |
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2-pack HS hardener, extra fast-drying -LHA 009 046 A2- |
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2-pack HS hardener, slow-drying -LHA 009 047 A3- |
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2-pack HS hardener, extra slow-drying -LHA 009 048 A3- |
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2-pack VHS hardener, fast-drying -LHA 009 050 A2- |
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2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
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2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009
052 A3- |
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2-pack VHS hardener, extra slow-drying -LHA 009 053 A2- |
| For elasticization, see
→ Anchor |
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| Application time/pot life: |
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Mixed for spraying, 90-120 minutes at +20°C (depending on
the hardener used) |
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2-pack thinner -LVE 009 001 A5- |
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2-pack thinner, slow-drying -LVM 009 300 A2- |
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2-pack thinner plus -LHA 014 000 A5- |
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2-pack thinner, special -LVM 009 200 A2/A5- |
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| Method of application: “spray”. |
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Application viscosity 4 mm, +20 °C, DIN 53211 |
| Application viscosity 4 mm, gravity-feed spray gun
“compliant” and “HVLP”: 18-20 seconds |
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| Add 15% HS hardener or 25% VHS hardener at material
temperature +20 °C. |
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If hardener is added, use measuring stick to mix. |
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Adjust spray nozzle following manufacturer's instructions to
1.3-1.7 mm for “compliancy”. |
| – |
Adjust spray nozzle following manufacturer's instructions to
1.3-1.5 mm for “HVLP”. |
| – |
Adjust spray pressure following manufacturer's instructions
to 2.0-2.5 bar for “compliancy”. |
| – |
Adjust atomising pressure following manufacturer's
instructions to 0.7 bar for “HVLP”. |
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Depending on the spray nozzle, two to four spray coats are
necessary to achieve a dry-film thickness of 200 µm. |
| The maximum dry-film thickness for air drying is 200 μm. |
| The maximum dry-film thickness for force drying is 150 μm. |
| The maximum dry-film thickness of light-coloured paints for
IR drying is 150 μm. |
| The maximum dry-film thickness of dark-coloured paints for
IR drying is 120 μm. |
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| The material can be sanded after 3-4 hours (film thickness
of 60-150 µm and air drying at +20 °C ambient temperature). |
| If a film thickness of 150-200 µm was applied, allow the
material to dry overnight before sanding. |
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| Final flash-off time with force drying is at least
5-15 minutes. |
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| Force drying at +60 °C material temperature, 60-150 µm
30-35 minutes. |
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| Final flash-off time with infrared drying is at least
5-10 minutes. |
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| Infrared drying (depending on film thickness): medium-wave
radiant heater, 15 minutes and short-wave radiant heater,
10 minutes (dry 2 minutes at 50% power and 8 minutes at 100%
power). |
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Dry sand using orbital sander with P400 to P500-grain
sandpaper and dust collector. |
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Wet sand with P800 to P1000-grain sandpaper. |
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Waterborne base coat and 2-pack HS clear coat |
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| Elasticization for rigid and semi-rigid plastics: |
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First mix the base material with 15% elastic additive -ALZ
011 001-. |
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For “wet-on-wet” application with 2-pack HS hardener, 2:1 or
30% mixture surfacer additive -LZS 811 000 A2- |
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For “wet-on-wet” application with 2-pack VHS hardener, 3:1
or 40% mixture surfacer additive -LZS 811 000 A2- |
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Application as “sanding surfacer” with 2-pack HS hardener
3:1 and 10% thinner |
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Application as “sanding surfacer” with 2-pack VHS hardener
4:1 and 20% thinner |
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The minimum flash-off time before the application of a
waterborne base coat increases to 45 minutes at 20+ °C ambient
temperature. |
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Force drying (oven drying) increases to 45 minutes when used
as a “sanding surfacer”. |
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Any substrate defects can be treated with 2-pack polyester
filler. After drying and intermediate sanding, isolate the
filler patches with 2-pack HS mixture surfacer. |
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When isolating certain spots - even on problem substrates -
the best results are achieved with a medium film thickness of
60-120 μm in 2 coats, after either air drying overnight, force
drying or infrared drying. With problem substrates, careful
pretreatment is imperative, and the surfacer must be applied to
the entire surface. |
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For isolating thermoplastic paint, 2-pack HS Vario surfacer
-LGF 786 004 A4-, grey is recommended. |
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For air drying, a minimum temperature of +8-15 °C and the
use of 2-pack HS hardener, extra fast-drying -LHA 009 046 A2- is
recommended. |
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| Personal protective equipment: |
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Adhere to the safety data sheet. |
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Wear personal protective equipment during application. |
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| Viscosity as supplied |
Thixotropic |
| Flash point: |
Above 23 °C |
| VOC content:
2004/42/IIB(c)(540)540 |
The EU limit value for this
product (product category IIB.b) in ready-to-spray form is max. 540 g/l
of volatile organic compounds. The VOC content of this product in
ready-to-spray form is max. 540 g/l. |
| Guaranteed shelf life is 24 months from date of production
and the guaranteed shelf life of mixture surfacer additive, 48
months. May be used until the date stated on the label at latest
if stored in sealed original containers at +20 °C. |
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Designation:
2-pack HS premium surfacer -LVM 013 171 A4-, dark grey
2-pack HS premium surfacer -LGF 013 00 ...
Designation:
2-pack HS Performance surfacer -LVM 014 100 A4-, white
2-pack HS Performance surfacer -LVM 01 ...
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2-pack HS premium surfacer
2-pack HS Performance surfacer