VW Golf manuals

Volkswagen Golf Service & Repair Manual: Steering rack

To achieve the desired results when performing repairs on the steering rack it is important to work with the greatest possible care and cleanliness, and to use proper tools in good condition. Also note the basic rules on safety when performing repair procedures.
A number of general notes on the individual repair procedures, which were otherwise repeated in the relevant sections of the manual, are summarised here. They apply for this particular workshop manual.
The design and function of the electromechanical power steering is described in the self-study programme → No.317.
Thoroughly clean all unions and the adjacent areas before disconnecting.
When installing the steering rack, make sure that dowel sleeves between bracket and steering rack are seated correctly.
Place removed parts on a clean surface and cover them to prevent them from getting dirty. Use sheeting and paper for this purpose. Use only lint-free cloths.
Fit only clean parts; remove new parts from their packaging only immediately prior to fitting.
Use only the grease and sealants with specified part numbers.
If repairs cannot be carried out immediately, carefully cover or seal open components.
   

Gaskets and seals

Always renew oil seals and seals.
After removing all seals, inspect the contact faces on housings and shafts for burrs and damage and remove all which are found.
Completely remove all residue from liquid sealants from the sealing surfaces, making sure that no residual sealant gets into the steering rack housing.
Checking shock absorbers when removed
Defective shock absorbers can be identified by loud rumbling noises when driving, caused by wheel hopping, especially on bad roads. Heavy fluid leakage is an addition ...

Nuts and bolts
Loosen and tighten bolts and securing nuts for covers and housings diagonally. Avoid canting particularly sensitive parts such as comtrol ...

Other materials:

Locking and unlocking the driver door manually
Fig. 209 Door handle on the driver door: covered lock cylinder First read and observe the introductory information and safety warningsIf locked manually, all doors are locked. If unlocked manually, only the driver door is unlocked. Observe information on the anti-theft alarm . Fold th ...

Removing and installing bulbs for cornering light -L148-/-L149-
  Note Left cornering light bulb -L148- and right cornering light bulb -L149- are only fitted on gas discharge headlights. Removal and installation are described for the left side. Removal and installation on the right ...

Assembly overview - clutch engagement
1 -  Shim for “K 1” Determining thickness → Chapter. 2 -  Large engaging lever for “K 1” With engagement bearing Removing and installing → Chapter ...

© 2016-2022 Copyright www.vwgolf.org