Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo
| Special tools and workshop equipment
required |
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Remove footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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First press brake pedal in direction of brake servo and
hold. |
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Insert release tool -T10159B- and pull it in direction of
driver seat. When doing this, counterhold on brake pedal (at
this stage, the pedal must not be allowed to move towards driver
seat). This action will press retaining lugs
-3- of mounting off ball head of
plunger rod -2-. |
| For the sake of clarity, separation of brake pedal from
brake servo is shown with pedal cluster removed. |
| – |
Pull release tool -T10159B- and brake pedal together towards
driver seat. (This action will pull the brake pedal off the ball
head of the plunger rod). |
| Footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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Removing
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Remove wiper arms
→ Electrical system; Rep. gr.92.
–
Remove plenum cham ...
Hold ball head of plunger rod in front of mounting and push
brake pedal in direction of brake servo, so that the ball head
clicks into place.
...
Other materials:
Safety precautions when working in the vicinity of high-voltage components
Risk of death due to high voltage
The high voltage system carries high voltage. If high-voltage
components or high-voltage lines become damaged, there is a risk of
severe or fatal injury due to electric shock.
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Carry out visual inspection of high ...
Wiring open circuit with two repair positions
Repair position with interlinked wire.
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Place the wire to be repaired to the side at two points
(about 20 cm to both sides of the relevant repair position).
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If necessary, unbind the wiring harnes ...
Renewing bonded rubber bush
Special tools and workshop equipment required
Tensioning strap -T10038-
Assembly tool -T10263-
Assembly tool -T10356-
Engine and gearbox jack -V.A.G 1383 A-
Hydraulic press -VAS 6178- and thrust piece - ...
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Removing and installing mounting bracket, RHD vehicles
Connecting brake pedal to brake servo