Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo
| Special tools and workshop equipment
required |
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| – |
Remove footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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First press brake pedal in direction of brake servo and
hold. |
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Insert release tool -T10159B- and pull it in direction of
driver seat. When doing this, counterhold on brake pedal (at
this stage, the pedal must not be allowed to move towards driver
seat). This action will press retaining lugs
-3- of mounting off ball head of
plunger rod -2-. |
| For the sake of clarity, separation of brake pedal from
brake servo is shown with pedal cluster removed. |
| – |
Pull release tool -T10159B- and brake pedal together towards
driver seat. (This action will pull the brake pedal off the ball
head of the plunger rod). |
| Footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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Removing
–
Remove wiper arms
→ Electrical system; Rep. gr.92.
–
Remove plenum cham ...
Hold ball head of plunger rod in front of mounting and push
brake pedal in direction of brake servo, so that the ball head
clicks into place.
...
Other materials:
2-pack epoxy primer surfacer
Designation:
2-pack epoxy primer surfacer -LLS MAX 220 M1-, beige
(250 ml)
2-pack epoxy primer surfacer -LLS MAX 220 M2-, beige
(400 ml)
Issued 03.2013
...
Installing roof reinforcement to body, estate with sliding sunroof
Special tools and workshop equipment
required
Electric cutter -V.A.G 1561A
Scraping blade -V.A.G 1561/20
...
Current draw test
WARNING
It is not permissible to test or charge batteries
whose magic eye shows light yellow. Do not slave/jump
start the vehicle!
Danger of explosion when checking and charging or ...
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Removing and installing mounting bracket, RHD vehicles
Connecting brake pedal to brake servo