VW Golf manuals

Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo

Special tools and workshop equipment required
   
Release tool -T10159B-
–  Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

–  First press brake pedal in direction of brake servo and hold.
2 -  Plunger rod
3 -  Retaining lugs
–  Insert release tool -T10159B- and pull it in direction of driver seat. When doing this, counterhold on brake pedal (at this stage, the pedal must not be allowed to move towards driver seat). This action will press retaining lugs -3- of mounting off ball head of plunger rod -2-.
For the sake of clarity, separation of brake pedal from brake servo is shown with pedal cluster removed.
–  Pull release tool -T10159B- and brake pedal together towards driver seat. (This action will pull the brake pedal off the ball head of the plunger rod).
Specified torque
Footwell cover on driver side → General body repairs, interior; Rep. gr.68.
 

Separating brake pedal from brake servo

Removing and installing mounting bracket, RHD vehicles
Removing –  Remove wiper arms → Electrical system; Rep. gr.92. –  Remove plenum cham ...

Connecting brake pedal to brake servo
  Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. ...

Other materials:

Assembly overview - front parking aid, RHD vehicles
1 -  Parking aid button -E266- Removing and installing → Chapter 2 -  Front parking aid warning buzzer -H22- Only for 8-channel parking aid Removing and installing → C ...

Safety precautions during road tests in which test and measuring equipment is used
Safety precautions during road tests in which test and measuring equipment is used Risk of injury due to unsecured test and measuring equipment If a front passenger airbag is triggered during an accident, unsecured test and measuring equipment can become dang ...

Removing and installing plenum chamber bulkhead
Special tools and workshop equipment required         Torque wrench -V.A.G 1783- Removing –  Removing plenum chamber cover → Chapter. ...

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