VW Golf manuals

Volkswagen Golf Service & Repair Manual: Aligning exhaust system free of tension

Procedure
The exhaust system must be aligned when cold.
  Note
The -arrow- points forwards.
   
–  Loosen bolt connections for front clamp -arrow-.
 

Aligning exhaust system free of tension

–  Push exhaust system towards front of vehicle until preloading at mounting for exhaust pipe -a- = 5 mm.
–  Fit front clamp → Fig..
 

Aligning exhaust system free of tension

Align end exhaust pipes
–  Align rear silencer so that there is an equal distance -a- and -b- between bumper cut-out and tailpipe.
Vehicles with one tailpipe
–  Align rear silencer so that there is an even distance between bumper cut-out and tailpipes.
All vehicles
–  Unfasten rear silencer mounting to align tailpipes.
Specified torques
→ Chapter „Assembly overview - emission control“
→ Chapter „Assembly overview - silencers“
 

Aligning exhaust system free of tension

Vehicles with multilink suspension
The connecting pipe can be cut through at the cutting point in order to renew the centre and rear silencers separately. Cutting point is marked ...

Checking exhaust system for leaks
Procedure –  Start engine and run at idling speed. –  Seal end exhaust pipes with cloths or plugs, for exa ...

Other materials:

Disconnecting and connecting battery, vehicles with high-voltage system
  Caution Observe the following instructions and precautions on safety when working on pyrotechnic components: Contrary to the following description, the battery must be disconnected ...

Assembly overview - dash panel insert
1 -  Electrical connector For dash panel insert 2 -  Dash panel insert -KX2- With control unit in dash panel insert -J285-. Dash panel insert must be renewed if warning lamp LED or illumination ...

Seam seals, body of hybrid vehicles
  Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

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