VW Golf manuals

Volkswagen Golf Service & Repair Manual: Aligning exhaust system free of tension

Procedure
The exhaust system must be aligned when cold.
  Note
The -arrow- points forwards.
   
–  Loosen bolt connections for front clamp -arrow-.
 

Aligning exhaust system free of tension

–  Push exhaust system towards front of vehicle until preloading at mounting for exhaust pipe -a- = 5 mm.
–  Fit front clamp → Fig..
 

Aligning exhaust system free of tension

Align end exhaust pipes
–  Align rear silencer so that there is an equal distance -a- and -b- between bumper cut-out and tailpipe.
Vehicles with one tailpipe
–  Align rear silencer so that there is an even distance between bumper cut-out and tailpipes.
All vehicles
–  Unfasten rear silencer mounting to align tailpipes.
Specified torques
→ Chapter „Assembly overview - emission control“
→ Chapter „Assembly overview - silencers“
 

Aligning exhaust system free of tension

Vehicles with multilink suspension
The connecting pipe can be cut through at the cutting point in order to renew the centre and rear silencers separately. Cutting point is marked ...

Checking exhaust system for leaks
Procedure –  Start engine and run at idling speed. –  Seal end exhaust pipes with cloths or plugs, for exa ...

Other materials:

Assembly overview - long noise insulation
  Note The removal and installation procedures may have to be modified slightly depending on engine fitted. 1 -  Short noise insulation Removing –  Remove bolts -2-, -3- and -4-. –  Pull out ...

General notes
Gearbox The torque of the engine is transmitted via the flywheel to the dual clutch gearbox. The flywheel and the dual clutch are joined together by a toothed connection. Together they take on the function of the dual-mass flywheel ...

Removing and installing cap on ignition key
Removing –  Lift off lid for battery compartment → Chapter. –  Remove bolt -1-. –  Push cap -2- out from the ignition key laterally -arrow-. Installing   Note Us ...

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