Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, RHD vehicles

Removing

–	Remove wiper arms → Electrical system; Rep. gr.92.

–	Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.

–	Remove wiper motor -V- → Electrical system; Rep. gr.92.

–	Remove bolt -1-.

–	Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.

–	Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68

–	Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68

–	Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove knee airbag → General body repairs, interior; Rep. gr.69.

Removing and installing mounting bracket, RHD vehicles

–	Remove footwell vent -1- on driver side → Heating, air conditioning system; Rep. gr.87.

–	To do this, unscrew bolt -2- and remove footwell vent on driver side -1-.

–	Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.

–	Separate brake pedal from brake servo → Chapter.

Removing and installing mounting bracket, RHD vehicles

–	Release connectors -arrows- and pull off.

–	Remove accelerator pedal module -1- from mounting bracket -2- → Rep. gr.20.

Removing and installing mounting bracket, RHD vehicles

–	Unclip wiring harness -2- from mounting bracket -1--arrows-.

Removing and installing mounting bracket, RHD vehicles

–	Remove nuts -arrows- from mounting bracket -1-.

Removing and installing mounting bracket, RHD vehicles

–	Secure brake servo -1- against falling.

Installing

Install in reverse order of removal, observing the following:

Removing and installing mounting bracket, RHD vehicles

–	Ensure to route wiring harness -2- correctly so that it is not trapped.

–	Clip wiring harness -2- to mounting bracket -1--arrows-.

–	Connect brake pedal to brake servo → Chapter.

Specified torques

→ Chapter „Assembly overview - brake pedal, RHD vehicles“

Crash bar → General body repairs, interior; Rep. gr.70.

Footwell vents → Heating, air conditioning system; Rep. gr.87.

Knee airbag → General body repairs, interior; Rep. gr.69.

Covers on driver side → General body repairs, interior; Rep. gr.68

Windscreen wiper system → Electrical system; Rep. gr.92

Plenum chamber cover → General body repair, exterior; Rep. gr.50

Removing and installing mounting bracket, RHD vehicles

Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70. – Remove footwell cover on driv ...

Separating brake pedal from brake servo

Special tools and workshop equipment required Release tool -T10159B- – ...

Other materials:

Assembly overview - charge air system
Note Check all air hoses and pipes for firm seating and leaks before carrying out tests or repairs. Observe rules for cleanliness → Chapter. 1 - Coolant hose 2 - Bolt ...

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Contact corrosion can occur if unsuitable fasteners (bolts, nuts, washers, etc.) are used. Therefore, only fastening elements with a special surface coating are installed in the vehicle. In addition, rubber and plastic p ...

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Special tools and workshop equipment required Assembly tool -3301- Assembly tool -3346- Assembly tool -3350- Assembly tool -T10356- Carrier -3390- Torque wrench -V.A.G 1332- &nb ...