Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, RHD vehicles

Removing

–	Remove wiper arms → Electrical system; Rep. gr.92.

–	Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.

–	Remove wiper motor -V- → Electrical system; Rep. gr.92.

–	Remove bolt -1-.

–	Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.

–	Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68

–	Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68

–	Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove knee airbag → General body repairs, interior; Rep. gr.69.

Removing and installing mounting bracket, RHD vehicles

–	Remove footwell vent -1- on driver side → Heating, air conditioning system; Rep. gr.87.

–	To do this, unscrew bolt -2- and remove footwell vent on driver side -1-.

–	Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.

–	Separate brake pedal from brake servo → Chapter.

Removing and installing mounting bracket, RHD vehicles

–	Release connectors -arrows- and pull off.

–	Remove accelerator pedal module -1- from mounting bracket -2- → Rep. gr.20.

Removing and installing mounting bracket, RHD vehicles

–	Unclip wiring harness -2- from mounting bracket -1--arrows-.

Removing and installing mounting bracket, RHD vehicles

–	Remove nuts -arrows- from mounting bracket -1-.

Removing and installing mounting bracket, RHD vehicles

–	Secure brake servo -1- against falling.

Installing

Install in reverse order of removal, observing the following:

Removing and installing mounting bracket, RHD vehicles

–	Ensure to route wiring harness -2- correctly so that it is not trapped.

–	Clip wiring harness -2- to mounting bracket -1--arrows-.

–	Connect brake pedal to brake servo → Chapter.

Specified torques

→ Chapter „Assembly overview - brake pedal, RHD vehicles“

Crash bar → General body repairs, interior; Rep. gr.70.

Footwell vents → Heating, air conditioning system; Rep. gr.87.

Knee airbag → General body repairs, interior; Rep. gr.69.

Covers on driver side → General body repairs, interior; Rep. gr.68

Windscreen wiper system → Electrical system; Rep. gr.92

Plenum chamber cover → General body repair, exterior; Rep. gr.50

Removing and installing mounting bracket, RHD vehicles

Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70. – Remove footwell cover on driv ...

Separating brake pedal from brake servo

Special tools and workshop equipment required Release tool -T10159B- – ...

Other materials:

Fuse tables for fuses in the engine compartment
Fig. 231 Engine compartment: fuse layout First read and observe the introductory information and safety warningsThe table shows the fuse locations for the items of electrical equipment which are most relevant to the customer. The left column contains the location, the other columns contain ...

General information
Repair instructions for repair work on ABS The ABS brake system is divided diagonally. The servo-assistance is effected pneumatically by the vacuum brake servo unit. Vehicles with ABS are not fitted with a mechanical brake pressure regu ...

Introduction
This chapter contains information on the following subjects: → Information stickers and plates → Using the vehicle in other countries and continents → Radio reception and aerials → Component protection → Volkswagen repair information ...