VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing throttle valve module -GX3-

Throttle valve module -GX3- consists of
Throttle valve module -J338-
Throttle valve drive for electronic power control -G186-
Throttle valve drive angle sender 1 for electronic power control -G187-
Throttle valve drive angle sender 2 for electronic power control -G188-
Removing
–  Move clear air hoses at charge air pipe.
   
–  Release fasteners -arrows- using release tools -T10527- and -T10527/1-.
–  Remove air pipe -1-.
 

Removing and installing throttle valve module -GX3-

–  Open hose clips -arrows- and detach air duct -1-.
 

Removing and installing throttle valve module -GX3-

–  Disconnect electrical connector -3-.
–  Unscrew bolts -arrows- and remove throttle valve module -GX3--1- with adapter -2-.
Installing
Installation is carried out in the reverse order; note the following:
–  After throttle valve control module -GX3- has been renewed, it must be re-adapted to engine control unit -J623-. To do this, use vehicle diagnostic tester.
Specified torques
→ Chapter „Assembly overview - intake manifold“
 

Removing and installing throttle valve module -GX3-

Removing and installing intake manifold
Special tools and workshop equipment required Release tool -T10527- Release tool -T10527/1- ...

Injectors
...

Other materials:

Safety precautions when working on the cooling system
Risk of scalding by hot coolant When the engine is warm, the cooling system is under pressure. Danger of scalding due to steam and hot coolant. –  Always wear safety gloves. –  Always wear safety goggles. –  ...

Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA
1 -  Toothed belt Before removing, mark direction of rotation with chalk or felt-tipped marker pen. Check for wear Removing → Chapter Installing (adjusting valve timing), CPTA, CZEA & ...

Checking vacuum generation
  Note The average air pressure of the earth's atmosphere at sea level is 1013 mbar and decreases steeply as the altitude increases (approx. 100 mbar/1,000 m altitude). Local and time fluctuations also influence vacuum generation. ...

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