VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing thermostat for small cooling circuit

Removing
–  Remove coolant pump → Chapter.
   
–  Remove bolts in the sequence -F … A-.
–  Detach coolant pump from thermostat housing.
 

Removing and installing thermostat for small cooling circuit

–  Detach thermostat -2- from coolant pump -1-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Renew seals.
–  Moisten gasket with coolant.
 

Removing and installing thermostat for small cooling circuit

–  Fit thermostat housing onto coolant pump.
Centring pins on thermostat must be fitted in guides -arrows- on coolant pump.
–  Tighten bolts for thermostat housing → Fig..
–  Install coolant pump → Chapter.
–  Replenish coolant → Anchor.
Specified torques
→ Fig. „“Thermostat housing to coolant pump - tightening torque and sequence”“
 

Removing and installing thermostat for small cooling circuit

Removing and installing thermostat for large cooling circuit
Special tools and workshop equipment required     Hose clip pliers -VAS 6362-   ...

Removing and installing charge air cooling pump -V188-
Special tools and workshop equipment required     Hose clamps up to 25 mm -3094-   ...

Other materials:

Stone chip tester -VAS 5102A
Designation: Stone chip tester -VAS 5102A- Product description The stone chip tester -VAS 5102A- has been developed by VW AG and allows the user to recognise whether paint damage is the resul ...

Pressing tyre off wheel rim
Unscrew valve insert.   Note If bonded wheel trims are fitted, treat them with great care. The surface is susceptible to scratches. If the wheel trim is damaged, renew wheel rim.   ...

O-ring
Use only O-rings that are resistant to refrigerant R134a and related refrigerant oils. O-rings are no longer colour-coded. Coloured and black O-rings are used. Check that the O-rings used have the correct internal diameters. ...

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