VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing thermostat for small cooling circuit

Removing
–  Remove coolant pump → Chapter.
   
–  Remove bolts in the sequence -F … A-.
–  Detach coolant pump from thermostat housing.
 

Removing and installing thermostat for small cooling circuit

–  Detach thermostat -2- from coolant pump -1-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Renew seals.
–  Moisten gasket with coolant.
 

Removing and installing thermostat for small cooling circuit

–  Fit thermostat housing onto coolant pump.
Centring pins on thermostat must be fitted in guides -arrows- on coolant pump.
–  Tighten bolts for thermostat housing → Fig..
–  Install coolant pump → Chapter.
–  Replenish coolant → Anchor.
Specified torques
→ Fig. „“Thermostat housing to coolant pump - tightening torque and sequence”“
 

Removing and installing thermostat for small cooling circuit

Removing and installing thermostat for large cooling circuit
Special tools and workshop equipment required     Hose clip pliers -VAS 6362-   ...

Removing and installing charge air cooling pump -V188-
Special tools and workshop equipment required     Hose clamps up to 25 mm -3094-   ...

Other materials:

Matching wheel rims and tyres
If necessary, eliminate flat spots caused by storage or handling → Chapter. –  Press tyre off wheel rim → Chapter. –  Rotate tyre by 180° relative to wheel rim. ...

Information stickers and plates
First read and observe the introductory information and safety warnings Safety certificates, stickers and plates showing important vehicle operation information are factory-fitted in the engine compartment and on certain parts such as the tank flap, front passenger sun visor, the driver door ...

Nuts and bolts
Loosen and tighten bolts and securing nuts for covers and housings diagonally. Avoid canting particularly sensitive parts such as comtrol motor with control unit. Loosen and tighten them diagonally in stages. ...

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