VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing sunroof roller blind

Special tools and workshop equipment required
   
Removing
 

Torque wrench -V.A.G 1783-
Torque wrench -V.A.G 1783-

Removing and installing sunroof roller blind

–  Remove glass panel → Chapter.
–  If drive is defective, remove glass panel → Chapter.
–  Pull self-adhesive insulation -3- off.
–  Remove bolts -2-.
–  Pull out cover upwards at an angle -arrows-.

Removing and installing sunroof roller blind

–  Remove glass panel → Chapter.
–  Undo screws -3- and remove handle -4-.
–  Remove bolts -5-.
  Note

Removing and installing sunroof roller blind

–  Lift sun blind -1- at rear on right and left -arrow a- and push uniformly to the rear -arrow b- and pull out of the guide rails -3-.
–  Push slider -3- into rib -arrow c- and remove from guide -arrow d-.
–  Remove sun blind -1- from assembly frame.
If required for subsequent work, the pulling rib can be removed from sun blind → Anchor.
Installing
   
  Note

Removing and installing sunroof roller blind

Pulling rib is installed → Anchor.
–  Insert right and left carriers -2- into guide rails -3--arrow a-.
–  Make sure that carriers are in correct position at top -arrow b- and bottom -arrow c- on guide rail.

Removing and installing sunroof roller blind

–  Insert slider -2- into guides -8--arrows a-.
–  Make sure that the sliders are in correct position in relation to guide rails.

Removing and installing sunroof roller blind

–  Tighten bolts -5-.
–  Fit handle -4- and tighten screws -3-.
Specified torques
  Handle → Chapter „Assembly overview - sunroof roller blind“

Removing and installing sunroof roller blind

–  Push cover onto assembly frame.
–  Tighten bolts -2-.
–  Attach self-adhesive insulation -3-.
Specified torques
  Cover → Chapter „Assembly overview - sliding sunroof“
Removing and installing pulling rib
Removing:
   

Removing and installing sunroof roller blind

–  Remove glass panel → Chapter.
–  Removing sliding sunroof roller blind → Chapter.
–  Pull slider -2- on left and right out of pulling rib -4--arrows a-.
–  Pull pulling rib off fabric of sliding sunroof roller blind -7--arrow b-.
Installing:
   

Removing and installing sunroof roller blind

–  Push tensioning wire -5- into sun blind fabric -6-.
–  Push pulling rib -4- onto fabric of sun blind.
–  Push slider -2- with spring -3- into pulling rib.
Further installation is performed in the reverse order of removal.
Closing sunroof by hand
Removing –  Remove glass panel → Chapter. –  If drive is defective, remove glass panel → Chapter. ...

Programming sliding sunroof adjustment control unit -J245-
  Note   If a glass panel, motor or tilt mechanism have been renewed, adaption needs to be performed.   The anti-trap function ...

Other materials:

Run-flat tyre system PAX, checking support ring
As with tyres, the support ring does not always need to be renewed after driving with a flat tyre.     If the following damage can be observed, renew the support ring: Broken par ...

Instructions for use of flanging tool
Unbolt relevant brake line at brake caliper or wheel brake cylinder; catch escaping brake fluid and dispose of this as per regulations.     –  Cut through brake line at a suitable point (straigh ...

Assembly overview - dash panel central tube
  Note If electrical wires are disconnected or removed and installed, it is useful to make corresponding drawings or photos. This guarantees that everything is re-installed in its original position. 1 -  Securing bracket Welded to body ...

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