Volkswagen Golf Service & Repair Manual: Removing and installing shock absorber, torsion beam axle

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Rear suspension, drive shaft / Suspension strut, shock absorber, spring / Removing and installing shock absorber, torsion beam axle

Removing and installing shock absorber, torsion beam axle

Special tools and workshop equipment required

Torque wrench -V.A.G 1332-

Torque wrench -V.A.G 1410-

Spring compressor -V.A.G 1752/1-

Spring retainer -V.A.G 1752/3A-

Removing

–	Loosen wheel bolts.

–	Raise vehicle.

–	Remove wheel.

–	Remove rear wheel housing liner → General body repairs, exterior; Rep. gr.66.

Vehicles with vehicle level sender

–	Remove bolt -1-.

–	Pull rear left -G76- lever -2- off axle beam -3-.

Vehicles with adaptive chassis control DCC

Removing and installing shock absorber, torsion beam axle

–	Disconnect connector -1- on shock absorber -2-.

–	Pull line -3- off shock absorber -2--arrow-.

Note

If there is moisture in the area of the connector, blow compressed air on the contacts on the shock absorber and the connector.

Continuation for all vehicles

Removing and installing shock absorber, torsion beam axle

–	Insert spring compressor-1-.

1 -	Spring compressor -V.A.G 1752/1-

2 -	Spring retainer -V.A.G 1752/3A-

WARNING

Ensure that coil spring is correctly seated in spring retainers -V.A.G 1752/3A--2-.

–	Compress coil springs until load on shock absorber is relieved.

Removing and installing shock absorber, torsion beam axle

–	Unscrew bolts -1- for shock absorber -2-.

Removing and installing shock absorber, torsion beam axle

–	Remove bolt -1-.

–	Remove shock absorber.

Installing

Install in reverse order of removal, observing the following:

–	On vehicles with vehicle level sender, carry out basic settings for wheel damper electronics → Vehicle diagnostic tester.

Specified torques

→ Chapter „Assembly overview - suspension strut, shock absorber, spring, torsion beam axle“

→ Chapter „Torque settings for wheel bolts“

Wheel housing liner → General body repairs, exterior; Rep. gr.66.

Removing and installing shock absorber, torsion beam axle

Assembly overview - suspension strut, shock absorber, spring, multi-link suspension

1 - Bolt Renew after removing 50 Nm +45° 2 - Shock absorber Removing and installing ...

Removing and installing shock absorber, multi-link suspension, left shock absorber

Special tools and workshop equipment required Torque wrench -V.A.G 1332- Torque wrench -V.A.G 1410- Spring compressor -V.A.G 1752/1 ...

Other materials:

Removing and installing gas strut
Removing Note The rear lid must be supported when a gas strut is removed. One gas strut alone cannot support an open rear lid. – Open rear lid and brace it open. ...

Technical data
Capacities for refrigerant R134a Air conditioner compressor Manufacturer Total capacity 6SES14C Manufacturer: Denso. 500 ± 15 grammes 11PXE14 Sanden 500 ± 15 grammes 6CVC140 Manufacturer: Delp ...

Seam seals, body of hybrid vehicles
Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...