VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing shock absorber, torsion beam axle

Removing and installing shock absorber, torsion beam axle

Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Torque wrench -V.A.G 1410-
Spring compressor -V.A.G 1752/1-
Spring retainer -V.A.G 1752/3A-

 
Removing
–  Loosen wheel bolts.
–  Raise vehicle.
–  Remove wheel.
–  Remove rear wheel housing liner → General body repairs, exterior; Rep. gr.66.
Vehicles with vehicle level sender
   
–  Remove bolt -1-.
–  Pull rear left -G76- lever -2- off axle beam -3-.
Vehicles with adaptive chassis control DCC
 

Removing and installing shock absorber, torsion beam axle

–  Disconnect connector -1- on shock absorber -2-.
–  Pull line -3- off shock absorber -2--arrow-.
  Note
If there is moisture in the area of the connector, blow compressed air on the contacts on the shock absorber and the connector.
Continuation for all vehicles
 

Removing and installing shock absorber, torsion beam axle

–  Insert spring compressor-1-.
1 -  Spring compressor -V.A.G 1752/1-
2 -  Spring retainer -V.A.G 1752/3A-
  WARNING
Ensure that coil spring is correctly seated in spring retainers -V.A.G 1752/3A--2-.
–  Compress coil springs until load on shock absorber is relieved.
 

Removing and installing shock absorber, torsion beam axle

–  Unscrew bolts -1- for shock absorber -2-.
 

Removing and installing shock absorber, torsion beam axle

–  Remove bolt -1-.
–  Remove shock absorber.
Installing
Install in reverse order of removal, observing the following:
–  On vehicles with vehicle level sender, carry out basic settings for wheel damper electronics → Vehicle diagnostic tester.
Specified torques
→ Chapter „Assembly overview - suspension strut, shock absorber, spring, torsion beam axle“
→ Chapter „Torque settings for wheel bolts“
Wheel housing liner → General body repairs, exterior; Rep. gr.66.
 

Removing and installing shock absorber, torsion beam axle

Assembly overview - suspension strut, shock absorber, spring, multi-link suspension
1 -  Bolt Renew after removing 50 Nm +45° 2 -  Shock absorber Removing and installing ...

Removing and installing shock absorber, multi-link suspension, left shock absorber
Special tools and workshop equipment required Torque wrench -V.A.G 1332- Torque wrench -V.A.G 1410- Spring compressor -V.A.G 1752/1 ...

Other materials:

Seam seals, body of CNG-powered vehicles
  Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...

Winter tyres with speed symbol V
Table → Anchor The tyre industry now supplies winter tyres with speed symbol "V". But only under certain conditions may these tyres be used up to the maximum permitted speed vmax = 240 km/h. V ...

Assembly overview - door
  Note   Only the left side is shown. The right side is similar.   After renewal of B-pillar, the specified torque for bolts -2 and 5- as well as for -14 and 17- changes. 1 -  Rear door Removing and installi ...

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