VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing refrigerant circuit pressure sender -G805

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Refrigerant circuit / Removing and installing refrigerant circuit pressure sender -G805

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1331-
Commercially available twelve-point socket bit, extra long, 1/2", 24 mm (dimensions: 32x82 mm)
Removing
–  Observe safety precautions → Chapter „Safety precautions when handling refrigerants“.
–  Comply with notes → Chapter „Working on refrigerant circuit“.
–  Disconnect electrical connector -2-.
Risk of freezing injury caused by escaping pressurised refrigerant.There is a risk of injury to the skin and parts of the body due to freezing.Always wear safety gloves.Always wear safety goggles.If, when detaching the pressure sender, refrigerant escapes from the refrigerant line for longer then 1 second, tighten the pressure sender, and renew the non-return valve which is defective.Extract refrigerant, and open the refrigerant circuit immediately afterwards.If more than 10 minutes passed since the refrigerant has been extracted, do not open the refrigerant circuit prior to extracting refrigerant anew. Due to re-evaporation, pressure will be built up in the refrigerant circuit.
–  Counterhold refrigerant line using a suitable tool.
Risk of freezing injury caused by escaping pressurised refrigerant. If handled improperly, the union may be torn off letting the refrigerant escape.There is a risk of injury to the skin and parts of the body due to freezing.Always wear safety gloves.Always wear safety goggles.Counterhold refrigerant line using a suitable tool.
 

Removing and installing refrigerant circuit pressure sender -G805

–  Unscrew pressure sender -1- using commercially available long twelve-point socket bit, 1/2", 24 mm.
Installing
Install in reverse order.
Specified torques
Pressure sender for refrigerant circuit -G805- → Item.
 

Removing and installing refrigerant circuit pressure sender -G805

Assembly overview - condenser
Condenser, receiver   Note The illustration shows the Modine condenser. 1 -  Condenser Different versions. Refer to &# ...

Removing and installing condenser
Special tools and workshop equipment required     Torque wrench -V.A.G 1331/- (5…50 Nm) ...

Other materials:

Repairing lock carrier. Left headlight mounting
  Note Line -2- indicates the position where the tab might break off. –  Remove front bumper cover → Chapter. –  Remove headlights → Electrical system; Rep. gr.94. –  ...

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Battery - general notes   Note All instructions and notes regarding this chapter are available under → Electrical System, General Information; Rep. gr.27.     ...

Identification
Engine number, engine data     The engine code and the engine number are located on the sticker -arrow- on the upper toothed belt guard. The engine code is also on the vehicle data sti ...

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