Volkswagen Golf Service & Repair Manual: Removing and installing rear axle, torsion beam axle
| Special tools and workshop equipment
required |
|
|
|
| Torque wrench -V.A.G 1332- |
|
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| Engine and gearbox jack -V.A.G 1383 A- |
| – |
Release and pull off connector on rear left and right speed
sensors. |
| – |
Remove left and right brake calipers and tie to body with
wire
→ Brake system; Rep. gr.46. |
|
|
|
| – |
Unclip electric cable -1- from
both sides -arrows- of retainer
-2- on axle beam. |
| Vehicles with vehicle level sender |
|
|
|
| – |
Release and pull off connector -1-
on rear left vehicle level sender -G76-. |
| – |
Unclip line -2- from clip
-arrow-. |
| Continuation for all vehicles |
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|
|
| – |
Unclip brake line -1- from clip
-arrow- on right mounting bracket. |
 Note
| The clip will be destroyed and must be renewed. |
| – |
Remove springs
→ Chapter. |
|
|
|
| – |
Use tensioning straps -T10038--1-
to strap vehicle to support beams of lifting platform on both
sides. |
WARNING
| If the vehicle is not strapped down, there is a
great danger that the vehicle will slip off the lifting
platform! |
|
| – |
Position engine and gearbox jack -V.A.G 1383 A-. |
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|
|
| – |
Unclip electrical wiring -2- at
mounting bracket -1- and axle beam
and move clear. |
| – |
Mark positions of bolts -arrows-
on mounting bracket -1- on left and
right sides of vehicle and remove them. |
| – |
Slightly take up weight of rear axle using engine and
gearbox jack -V.A.G 1383 A--1-. |
|
|
|
| – |
Unbolt rear axle from shock absorbers
-arrows-. |
| – |
Lower rear axle with engine and gearbox jack -V.A.G 1383 A--1-. |
| 1 - |
Engine and gearbox jack -V.A.G 1383 A- |
| 2 - |
Universal gearbox support -V.A.G 1359/2- |
| Install in reverse order of removal, observing the
following: |
| Tighten bolted connection securing shock absorber to axle
beam with suspension in unladen position
→ Chapter. |
| → Chapter „Assembly overview - axle beam“ |
| → Chapter „Assembly overview - suspension strut, shock absorber,
spring, torsion beam axle“ |
| → Chapter „Torque settings for wheel bolts“ |
| Bolts for brake caliper and brake disc
→ Brake system; Rep. gr.46 |
| On vehicles with vehicle level sender, carry out basic
settings for wheel damper electronics → Vehicle
diagnostic tester |
| On vehicles with vehicle level sender, carry out basic
adjustment of headlights
→ Electrical system; Rep. gr.94. |
|
|
|
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
...
Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Engine and gearbox jack -V.A.G 1383 A-
Tensioning strap -T10038 ...
Other materials:
Run-flat tyres, seal inside technology
The vehicles are equipped with self-sealing tyres as an
option.
This technology, referred to as seal inside technology, is a
system that has been developed to allow the car to continue to
be driven even if a nail or screw has penet ...
If there is still refrigerant in the refrigerant circuit
Drain refrigerant circuit.
–
Remove defective part, purge with compressed air and collect
escaping refrigerant oil.
–
A quantity of fresh refrigerant oil equal to the quantity of
...
Connecting vehicle diagnostic tester
Note
Observe the latest operating instructions for vehicle
diagnosis tester, which are displayed after selecting the
“Administration” and “Operating Manual” keys.
Special tools and workshop equipment
required
...
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Lowering rear axle, multi-link suspension, four-wheel drive
Removing and installing rear axle, multi-link suspension, front-wheel drive,
except for e-Golf and Golf GTE