Volkswagen Golf Service & Repair Manual: Removing and installing protective cap
| Special tools and workshop equipment
required |
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| Thrust piece -T10502- for rear brake FNc-M38 (15”) |
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| Thrust piece -T10146/5- for rear brake FNc-M42 (17”) |
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| Piston resetting appliance -T 10145- |
| Only the protective cap is intended to be renewed. |
 Note
| The brake caliper does not need to be removed in order to
renew the protective cap; do not unbolt the break hose. |
| Piston has been moved back. |
| Parking brake motor has been removed. |
| The compressor nut must not be unscrewed too far, since
otherwise the ball screw will be damaged. |
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| – |
Unscrew piston (-direction of arrow-)
by maximum of 20 mm (-dimension a-)
using an E11 Torx socket. |
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| – |
Lever protective cap off brake caliper using wedge 3409
-arrows-. |
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The surfaces of the piston and brake caliper must be cleaned
only with methylated spirits, and then dried. |
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Insert protective cap into groove
-arrow- in piston. |
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| – |
Screw piston back in (-direction of
arrow-). |
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| – |
Push protective cap onto brake caliper using assembly tool
-T10502--2- and piston resetting
appliance -T 10145--1- in such a
way that protective cap lies against brake caliper all round its
circumference. |
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When carrying out repairs, install all parts supplied in
repair kit.
Use only methylated spirits for cleaning the brake.
...
Other materials:
Assembly overview - front parking aid, RHD vehicles
1 -
Parking aid button -E266-
Removing and installing
→ Chapter
2 -
Front parking aid warning buzzer -H22-
Only for 8-channel parking aid
Removing and installing
→ C ...
Removing and installing wing
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783-
Removing
Note
Removal and installati ...
Checklist
Observe the following information both before and during every journey
to ensure your own safety, and the safety of all passengers and other road users
:
Check that all lights and turn signals
are working properly.
Check the tyre pressure ( Wheels and
tyres Wheels and tyres ...
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Assembly overview - rear brake caliper