Volkswagen Golf Service & Repair Manual: Removing and installing plenum chamber cover

Note
The removal and installation procedures for the plenum chamber
covers may have to be modified slightly depending on model variants. |
– |
Remove wiper arms
→ Electrical system; Rep. gr.92. |
– |
Pull off entire length of seal -4- from
plenum chamber covers -1- and
-2-. |
 Caution
The windscreen -6- could be
destroyed. The plenum chamber cover must not be levered off with
a tool (screwdriver, wedge). The windscreen will be damaged and
may subsequently crack. |
|
– |
Loosen clips -3- (qty. 3) at bottom. |
– |
First pull plenum chamber cover -2-,
starting from middle, upwards from windscreen seal
-5-. |
– |
Pull plenum chamber cover -2-
frontwards out of wing and remove it. |
– |
Then pull plenum chamber cover -1-,
starting from middle, upwards from windscreen seal
-5-. |
– |
Pull plenum chamber cover -1-
frontwards out of wing and remove it. |
 Caution
The windscreen -6- could be
destroyed. |
Striking or banging the plenum chamber cover into the
windscreen seal may crack the windscreen. |
|
Note
- An insert is fitted in windscreen seal of new windscreens. Remove
this insert before installing plenum chamber cover.
- Push the plenum chamber cover into the windscreen seal by hand using
only slight force. Never force it in by hitting or using tools.
– |
Spray windscreen seal -5- with a soapy
solution so that plenum chamber covers -1-
and -2- are easier to press in. |
– |
First insert plenum chamber cover -1-
into wing. |
– |
Place plenum chamber cover -1- on
beading -5-. Starting from the outside,
press into beading -5- by applying light
pressure. |
– |
Then insert plenum chamber cover -2-
into wing. |
– |
Place plenum chamber cover -2- on
beading -5-. Starting from the outside,
press into beading -5- by applying light
pressure. |
– |
Attach clips -3- (qty. 3) at bottom. |
– |
Fit seal -4- to plenum chamber covers
-1- and -2-. |
– |
Install wiper arms
→ Electrical system; Rep. gr.92. |
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783-
...
Other materials:
Overview of fitting locations - navigation system
1 -
Display unit for control device of front display and information
control panel -J685-
In dash panel in the middle
Removing and installing
→ Chapter.
2 -
Control unit 1 for information elect ...
Corrosion protection for body components, add-on components and welded
components
Attachments
Wings, doors, covers and flaps must be coated completely on
the inside as well. One wet-in-wet spray pass is adequate for
this.
Before installing, add-on parts must be sealed with cav ...
Operation via the infotainment system
First read and observe the introductory information
and safety warnings Various Climatronic settings can also be adjusted via
the infotainment system.
Opening the Air conditioning menu
Press the
button.
OR: press the MENU infotainment button. Use the right-hand ...
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