Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.

–	Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove centre console cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68.

–	Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.

–	Remove knee airbag -1- → General body repairs, interior; Rep. gr.69.

Removing and installing mounting bracket, LHD vehicles

–	Remove footwell vent on driver side → Heating, air conditioning system; Rep. gr.87.

–	Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.

Removing and installing mounting bracket, LHD vehicles

–	Unscrew bolt -2-, detach crash bar -1- and push it to one side.

Removing and installing mounting bracket, LHD vehicles

–	Remove control unit for data bus diagnostic interface -J533--3- and lay it to one side. → Electrical system; Rep. gr.97.

–	Separate brake pedal from brake servo → Chapter.

–	Pull connector off accelerator pedal position sender.

Removing and installing mounting bracket, LHD vehicles

–	Unscrew bolts -1- and fold footwell trim -2- in direction of arrow towards vehicle interior.

Removing and installing mounting bracket, LHD vehicles

–	Unscrew nuts -1 to 4-.

–	Carefully remove foot pedal cluster.

Installing

Install in reverse order of removal, observing the following:

–	Connect brake pedal to brake servo → Chapter.

Removing and installing mounting bracket, LHD vehicles

Tightening sequence for securing nuts:

Specified torques

→ Chapter „Assembly overview - brake pedal, LHD vehicles“

Crash bar → General body repairs, interior; Rep. gr.70.

Footwell vents → Heating, air conditioning system; Rep. gr.87.

Knee airbag → General body repairs, interior; Rep. gr.69.

Covers on driver side → General body repairs, interior; Rep. gr.68

Removing and installing mounting bracket, LHD vehicles

Assembly overview - brake pedal, RHD vehicles

Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot pin. The pivot pin must remain ...

Removing and installing mounting bracket, RHD vehicles

Removing – Remove wiper arms → Electrical system; Rep. gr.92. – Remove plenum cham ...

Other materials:

Checklist for evaluating running gear on accident vehicles
Damage to running gear may go unnoticed during repairs to load-bearing and suspension parts of accident vehicles. Under certain circumstances, this undiscovered damage could lead to serious consequential damage during later vehicle operation. Therefore, ...

Removing and installing ESP sensor unit -G419-
The lateral acceleration sender -G200-, the yaw rate sender -G202- and the longitudinal acceleration sender -G251- are installed together with the control unit for electromechanical parking brake -J540- in the ABS control unit -J104-. Th ...

Removing and installing control unit and hydraulic unit, LHD vehicles, petrol engines
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- Sealing plugs, assemb ...