VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing mounting bracket, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Removing and installing mounting bracket, LHD vehicles

Remove dash panel end cover on driver side → General body repairs, interior; Rep. gr.70.
–  Remove footwell cover on driver side → General body repairs, interior; Rep. gr.68.
–  Remove centre console cover on driver side → General body repairs, interior; Rep. gr.68.
–  Remove storage compartment on driver side → General body repairs, interior; Rep. gr.68.
–  Remove dash panel cover on driver side → General body repairs, interior; Rep. gr.68.
   
–  Remove knee airbag -1- → General body repairs, interior; Rep. gr.69.
 

Removing and installing mounting bracket, LHD vehicles

–  Remove footwell vent on driver side → Heating, air conditioning system; Rep. gr.87.
–  Unbolt crash bar for brake pedal and lay it to one side → General body repairs, interior; Rep. gr.70.
 

Removing and installing mounting bracket, LHD vehicles

–  Unscrew bolt -2-, detach crash bar -1- and push it to one side.
 

Removing and installing mounting bracket, LHD vehicles

–  Remove control unit for data bus diagnostic interface -J533--3- and lay it to one side. → Electrical system; Rep. gr.97.
–  Separate brake pedal from brake servo → Chapter.
–  Pull connector off accelerator pedal position sender.
 

Removing and installing mounting bracket, LHD vehicles

–  Unscrew bolts -1- and fold footwell trim -2- in direction of arrow towards vehicle interior.
 

Removing and installing mounting bracket, LHD vehicles

–  Unscrew nuts -1 to 4-.
–  Carefully remove foot pedal cluster.
Installing
Install in reverse order of removal, observing the following:
–  Connect brake pedal to brake servo → Chapter.
 

Removing and installing mounting bracket, LHD vehicles

Tightening sequence for securing nuts:
Specified torques
→ Chapter „Assembly overview - brake pedal, LHD vehicles“
Crash bar → General body repairs, interior; Rep. gr.70.
Footwell vents → Heating, air conditioning system; Rep. gr.87.
Knee airbag → General body repairs, interior; Rep. gr.69.
Covers on driver side → General body repairs, interior; Rep. gr.68
 

Removing and installing mounting bracket, LHD vehicles

Assembly overview - brake pedal, RHD vehicles
  Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot pin. The pivot pin must remain ...

Removing and installing mounting bracket, RHD vehicles
Removing –  Remove wiper arms → Electrical system; Rep. gr.92. –  Remove plenum cham ...

Other materials:

Removing and installing engine control unit -J623- (with metal locking plate)
Special tools and workshop equipment required     Hot air blower -VAS 1978/14A--1- with nozzle -2- from wiring harness repair set -VAS 1978 B- Small grinder (commerci ...

Removing and installing front 3-point seat belt, 4-door model and estate
Removing   WARNING   Observe safety instructions for pyrotechnic components → Chapter.   Observe disposal regulations for p ...

Renewing pyrotechnic, electrical and mechanical components of the restraint system after an accident
Special tools and workshop equipment required   Vehicle diagnostic tester   Note   The airbag control unit can be used for up to 2 side airbag and/or belt tensioner deploym ...

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