Volkswagen Golf Service & Repair Manual: Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

Special tools and workshop equipment required

Torque wrench -V.A.G 1332-

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

Press tool -T10520-

Caution

When removing and installing drive shafts, do not allow them to hang free and stop against joints due to excessive bending.

Removing

–	Remove bolt for drive shaft → Chapter.

Caution

Wheel bearings must not be subjected to load after bolt securing drive shaft to wheel hub has been loosened.

If wheel bearings are loaded with weight of vehicle, bearing will be damaged. This reduces the service life of the wheel bearing.

It is not permissible to loosen drive shaft bolt more than 90° if vehicle is standing on its wheels.

Do not attempt to move the vehicle without the drive shafts fitted as this would damage the wheel bearing. If a vehicle nevertheless has to be moved, comply with the following:

Install an outer joint instead of the drive shaft.

Tighten outer joint to 120 Nm.

–	Loosen wheel bolts.

–	Raise vehicle.

–	Remove wheel.

–	If fitted, remove noise insulation → General body repairs, exterior; Rep. gr.66.

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

–	Unscrew nut -1- from coupling rod -3-.

–	Pull coupling rod -3- out of anti-roll bar -2-.

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

Vehicles with vehicle level sender

–	Unscrew nut -1-.

–	Pull bracket -2- for front left vehicle level sender -G78- and/or for front right vehicle level sender -G289- out of suspension link -3-, as applicable

Continuation for all vehicles

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

–	Unscrew nuts -arrows- on swivel joint.

–	Detach suspension link from swivel joint.

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

–	Unbolt drive shaft from gearbox flange shaft -arrows-.

–	Turn wheel bearing housing to left.

–	Pull drive shaft out of wheel hub.

If drive shaft cannot be pulled out of the wheel bearing by hand, use press tool -T10520-.

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

Before using press tool -T10520- ensure that thrust piece -1- is inserted.

Using press tool -T10520-:

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

–	To be able to press out drive shaft -3-, secure press tool -T10520--1- to wheel hub using 3 wheel bolts -2-.

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

–	It is essential to follow specified sequence.

I -	Tighten knurled nut -1- hand-tight.

II -	Turn only bolt -2- using a spanner in order to press out drive shaft with press tool -T10520-.

Note

At the end of the procedure or for pressing out drive shaft further the spindle must be moved to its original position in order to deploy the hydraulic force!

–	Remove drive shaft.

Installing

Install in reverse order of removal, observing the following:

Before fitting the outer joint in the wheel hub, apply a thin coat of assembly paste to the splines on the outer joint → Electronic Parts Catalogue “ETKA”.

Note

Lever on vehicle level sender must face towards outside of vehicle.

Thread of vehicle level sender must be screwed into outer hole in suspension link. Retaining lug for vehicle level sender must engage in inner hole in order to guarantee correct installation position.

–	On vehicles with vehicle level sender, carry out basic settings for wheel damper electronics → Vehicle diagnostic tester.

Specified torques

→ Chapter „Assembly overview - drive shaft“

→ Chapter „Loosening and tightening threaded connections of drive shaft“

→ Chapter „Assembly overview - front vehicle level senders“

→ Chapter „Assembly overview - subframe“

→ Chapter „Assembly overview - lower suspension link, swivel joint“

→ Chapter „Torque settings for wheel bolts“

Bolts for noise insulation → General body repairs, exterior; Rep. gr.66.

On vehicles with vehicle level sender, carry out basic adjustment of headlights → Electrical system; Rep. gr.94.

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

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