Volkswagen Golf Service & Repair Manual: Removing and installing metering pump -V54-, Golf and Golf Estate

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Fuel supply system / Removing and installing metering pump -V54-, Golf and Golf Estate

Note

Pay attention to correct part number of metering pump -V54- (different versions) → Electronic Parts Catalogue.

Removing

Note

Observe safety precautions for working on fuel supply system → Rep. gr.00.

Observe the rules for cleanliness when doing all work on the fuel supply system → Chapter.

Always observe the safety precautions when working on the fuel supply system → Chapter.

–	Switch off electrical consumers.

–	Switch off auxiliary/supplementary heater and switch off ignition.

The fuel system is pressurised.Danger of injury through fuel spray.Always wear safety goggles.Always wear safety gloves.To release pressure, wrap a clean cloth around the connection and carefully loosen the connection.

–	Lower fuel tank until metering pump -V54- is accessible → Rep. gr.20.

–	Press retaining tabs of bracket -1- in -direction of arrow- to side, using a suitable tool.

–	Push up metering pump -V54--5- with bracket -1- to remove upwards from fuel tank.

–	Separate connector -2- from metering pump -V54--5-.

–	Take metering pump -V54--5- out of guides -4-.

–	Release quick-release coupling of fuel line -3-. Seal fuel lines.

–	Open clip -6- and pull fuel lines off metering pump -V54--5-. Seal fuel lines.

Installing

Note

There are different types of the metering pump -V54- → Electronic Parts Catalogue.

Different versions; only metering pump -V54- with end sealing valve permissible; pay attention to correct part number → Electronic Parts Catalogue

Removing and installing metering pump -V54-, Golf and Golf Estate

Installation is carried out in the reverse order. When installing, note the following:

–	Renew bracket if retaining tabs -1- and -5- are damaged or broken off.

–	Renew O-type clip -7-.

–	Insert metering pump -V54--6- into bracket so that O-type clips -8- are seated in guides -5- and connector -2- does not make contact with bracket.

–	Engage electrical wire -3- in guides -arrows-.

–	Install bracket with metering pump -V54--6- ensuring proper engagement of retaining tabs -1-.

–	Check that fuel lines are properly secured in retainers -5-.

Note

If fuel lines make contact with body, they can transfer sound.

–	Check that fuel lines are correctly seated and routed; fuel lines must not make contact with body (risk of transferring sound).

Specified torque

→ Chapter „Overview of fitting locations - fuel supply system“

Fuel tank; Removing and installing fuel tank → Rep. gr.20.

Removing and installing metering pump -V54-, Golf and Golf Estate

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Removing and installing metering pump -V54-, Golf GTE

Removing Note Pay attention to correct part number of metering pump -V54- (different versions) → Electronic Par ...

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