Volkswagen Golf Service & Repair Manual: Removing and installing metering pump -V54-, Golf and Golf Estate
 Note
| Pay attention to correct part number of metering pump -V54-
(different versions)
→ Electronic Parts Catalogue. |
Note
| Observe safety precautions for working on fuel supply system
→ Rep. gr.00. |
| Observe the rules for cleanliness when doing all work on the
fuel supply system
→ Chapter. |
| Always observe the safety precautions when working on the
fuel supply system
→ Chapter. |
| – |
Switch off electrical consumers. |
| – |
Switch off auxiliary/supplementary heater and switch off
ignition. |
The fuel system is pressurised.Danger of injury through fuel
spray.Always wear safety goggles.Always wear safety gloves.To release
pressure, wrap a clean cloth around the connection and carefully loosen
the connection.
| – |
Lower fuel tank until metering pump -V54- is accessible
→ Rep. gr.20. |
|
|
|
| – |
Press retaining tabs of bracket -1-
in -direction of arrow- to side,
using a suitable tool. |
| – |
Push up metering pump -V54--5-
with bracket -1- to remove upwards
from fuel tank. |
| – |
Separate connector -2- from
metering pump -V54--5-. |
| – |
Take metering pump -V54--5- out
of guides -4-. |
| – |
Release quick-release coupling of fuel line
-3-. Seal fuel lines. |
| – |
Open clip -6- and pull fuel
lines off metering pump -V54--5-.
Seal fuel lines. |
Note
| There are different types of the metering pump -V54-
→ Electronic Parts Catalogue. |
| Different versions; only metering pump -V54- with end
sealing valve permissible; pay attention to correct part number
→ Electronic Parts Catalogue |
|
|
|
| Installation is carried out in the reverse order. When
installing, note the following: |
| – |
Renew bracket if retaining tabs -1-
and -5- are damaged or broken off. |
| – |
Insert metering pump -V54--6-
into bracket so that O-type clips -8-
are seated in guides -5- and
connector -2- does not make contact
with bracket. |
| – |
Engage electrical wire -3- in
guides -arrows-. |
| – |
Install bracket with metering pump -V54--6-
ensuring proper engagement of retaining tabs
-1-. |
| – |
Check that fuel lines are properly secured in retainers
-5-. |
Note
| If fuel lines make contact with body, they can transfer
sound. |
| – |
Check that fuel lines are correctly seated and routed; fuel
lines must not make contact with body (risk of transferring
sound). |
| → Chapter „Overview of fitting locations - fuel supply system“ |
| Fuel tank; Removing and installing fuel tank
→ Rep. gr.20. |
|
|
 |
Note
Check fuel delivery rate as described in “Guided Fault
Finding” function, vehicle diagnostic tester in “Guided Fault
Finding” mode.
...
Removing
Note
Pay attention to correct part number of metering pump -V54-
(different versions)
→ Electronic Par ...
Other materials:
Childproof lock
Fig. 34 In the left rear door: childproof
lock Ⓐ switched off, Ⓑ switched on
Fig. 35 In the right rear door: childproof
lock Ⓐ switched off, Ⓑ switched on
First read and observe the introductory information
and safety warnings The childproof lock prevents the rear doors from bein ...
Identification
Gearbox identification
The following information is indicated on the gearbox (example):
KHN = Gearbox code
01.06.06 = Production date
14 = Factory code
13:59 = Production time
0026 = Serial number
...
Centre cover
Fig. 218 Removing the centre covers by
pulling
Fig. 219 Removing the centre covers by
turning
First read and observe the introductory information
and safety warningsThe centre cover can be removed by pulling or turning
, depending on the design.
Vehicles with centre covers that can be ...
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Testing quantity of fuel delivered
Removing and installing metering pump -V54-, Golf GTE