Volkswagen Golf Service & Repair Manual: Removing and installing metering pump -V54-, Golf and Golf Estate
 Note
| Pay attention to correct part number of metering pump -V54-
(different versions)
→ Electronic Parts Catalogue. |
Note
| Observe safety precautions for working on fuel supply system
→ Rep. gr.00. |
| Observe the rules for cleanliness when doing all work on the
fuel supply system
→ Chapter. |
| Always observe the safety precautions when working on the
fuel supply system
→ Chapter. |
| – |
Switch off electrical consumers. |
| – |
Switch off auxiliary/supplementary heater and switch off
ignition. |
The fuel system is pressurised.Danger of injury through fuel
spray.Always wear safety goggles.Always wear safety gloves.To release
pressure, wrap a clean cloth around the connection and carefully loosen
the connection.
| – |
Lower fuel tank until metering pump -V54- is accessible
→ Rep. gr.20. |
|
|
|
| – |
Press retaining tabs of bracket -1-
in -direction of arrow- to side,
using a suitable tool. |
| – |
Push up metering pump -V54--5-
with bracket -1- to remove upwards
from fuel tank. |
| – |
Separate connector -2- from
metering pump -V54--5-. |
| – |
Take metering pump -V54--5- out
of guides -4-. |
| – |
Release quick-release coupling of fuel line
-3-. Seal fuel lines. |
| – |
Open clip -6- and pull fuel
lines off metering pump -V54--5-.
Seal fuel lines. |
Note
| There are different types of the metering pump -V54-
→ Electronic Parts Catalogue. |
| Different versions; only metering pump -V54- with end
sealing valve permissible; pay attention to correct part number
→ Electronic Parts Catalogue |
|
|
|
| Installation is carried out in the reverse order. When
installing, note the following: |
| – |
Renew bracket if retaining tabs -1-
and -5- are damaged or broken off. |
| – |
Insert metering pump -V54--6-
into bracket so that O-type clips -8-
are seated in guides -5- and
connector -2- does not make contact
with bracket. |
| – |
Engage electrical wire -3- in
guides -arrows-. |
| – |
Install bracket with metering pump -V54--6-
ensuring proper engagement of retaining tabs
-1-. |
| – |
Check that fuel lines are properly secured in retainers
-5-. |
Note
| If fuel lines make contact with body, they can transfer
sound. |
| – |
Check that fuel lines are correctly seated and routed; fuel
lines must not make contact with body (risk of transferring
sound). |
| → Chapter „Overview of fitting locations - fuel supply system“ |
| Fuel tank; Removing and installing fuel tank
→ Rep. gr.20. |
|
|
 |
Note
Check fuel delivery rate as described in “Guided Fault
Finding” function, vehicle diagnostic tester in “Guided Fault
Finding” mode.
...
Removing
Note
Pay attention to correct part number of metering pump -V54-
(different versions)
→ Electronic Par ...
Other materials:
Checklist
Always carry out the following actions for changing a bulb in the
given order :
Park the vehicle on a firm and level
surface at a safe distance from the flow of traffic.
Switch on the electronic parking brake
Braking, stopping and parking Brakes Parking .
Turn the light swit ...
2-pack HS clear coat
Designation:
2-pack HS clear coat -L2K 769 500 A5-
Issued 10.2012
Product description
2-pack HS clear coat is a VOC compliant, high-grade
high-solid clear coat.
...
Removing and installing window slot inner seal
Note
Removal and installation are only described for the left
window slot inner seal. Removal and installation of the right
window slot outer seal are similar.
Removing
–
R ...
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Testing quantity of fuel delivered
Removing and installing metering pump -V54-, Golf GTE