Volkswagen Golf Service & Repair Manual: Removing and installing lock carrier – petrol/diesel
Note
- The lock carrier is a safety-relevant component. For this reason, the
lock carrier must only be repaired at the points indicated.
- In the event of damage, renew lock carrier
- For vehicles with adaptive cruise control unit -J428-, the adaptive
cruise control unit -J428- must be adjusted anew, whenever the lock carrier
has been removed, installed or replaced.
- General information and work instructions for the adaptive cruise
control unit -J428- can be found in
→ Electrical system; Rep. gr.27
Removing
- Always use guide pins -T10093- to move lock carrier to service
position → Chapter.
- Remove guide pins -T10093- from left and right longitudinal members
with the aid of a second mechanic. Put down lock carrier
-1- with attachments. Place it for example onto
scissor-type assembly platform -VAS 6131 A-.
- Remove bumper carrier and support arm → Chapter.
- Remove bumper carrier and support arm → Chapter
- Detach radiator module from lock carrier -arrow
a-, but do not remove it → Cooling system; Rep. gr.19
- Lift condenser -3- off radiator module
-2--arrow b-, swing it slightly out of lock
carrier -arrow c-, but do not remove it.
- Pull out lock carrier -1- upwards
between radiator module and condenser -arrows d-
Note
- Do not hang condenser and hydraulic oil cooler from lines
- Do not kink lines for condenser and hydraulic systems
Installing
Install in the reverse order of removal observing the following:
Note
- Always fit lock carrier on the bolting points at the foremost
position in the elongated hole. Only then can the lock carrier move in a
crash situation.
- On vehicles equipped with adaptive cruise control unit -J428-, the
adaptive cruise control unit -J428- must be readjusted whenever the lock
carrier has been removed, installed or renewed.
- General information and work instructions for the adaptive cruise
control unit -J428- can be found in
→ Electrical system; Rep. gr.27
Specified torques
Lock carrier
→ Chapter „Assembly overview - lock carrier“
1 -
Lock carrier with add-on parts
Removing and installing
→ Chapter
Moving to and back from service position
→ Chapter
2&nb ...
Special tools and workshop equipment
required
Guide pins ...
Other materials:
Synchronising the vehicle key
First read and observe the introductory information
and safety warnings It may no longer be possible to lock or unlock the vehicle
with the remote control if the button
is pressed repeatedly outside of the effective range of the vehicle key. If this
is the case, the vehicle ke ...
Removing and installing dip beam screen motor -V294-/-V295
Note
Left dip beam screen motor -V294- and right dip beam screen
motor -V295- are only fitted on gas discharge headlights without
cornering light.
The dip beam screen motor is located in the headlight and
canno ...
Assembly overview - flanging tool
The flanging tool for brake lines -VAS 6056- can be used to
flange brake lines with an outer pipe diameter of 5 mm without
damaging the coating. In certain cases, this allows sections of
brake lines to be renewed at less expense.
N ...
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