Volkswagen Golf Service & Repair Manual: Moving to and back from service position
Special tools and workshop equipment
required |
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Guide pins -T10093- |
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Adapter -T10467- |
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Torque wrench -V.A.G 1331- |
Moving to service position |
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Torque wrench -V.A.G 1332- |
Note
- The lock carrier is a safety-relevant component. The lock carrier
must not be repaired for this reason
- In the event of damage, renew lock carrier.
- For vehicles with adaptive cruise control unit -J428-, the adaptive
cruise control unit -J428- must be adjusted anew, whenever the lock carrier
has been removed, installed or replaced.
- General information and work instructions for the adaptive cruise
control unit -J428- can be found in
→ Electrical system; Rep. gr.27
- Remove front bumper cover
→ Chapter
- Remove headlights
→ Electrical system; Rep. gr.94.
- Remove cable on mounting bracket of electrically operated lid
→ Chapter.
- Unhook filler neck for washer fluid reservoir on carrier
-2-
→ Electrical system; Rep. gr.92.
- Only remove one bolt -3- on left and right
side of each longitudinal member.
- Screw in special tool guide pins -T10093- to left and right longitudinal
members where the bolts were previously located.
- Remove remaining bolts -3- on left and
right side of longitudinal members
- The lock carrier with add-on parts -1- can
be pulled forwards about 10 cm on the special tool guide pins -T 10093-.
When doing this, be careful with the electrical wires/cables leading to lock
carrier and, if necessary, detach connectors.
- Install special tool adapter -10467- (2 on each side) on left and right
between bumper carrier and longitudinal member.
Moving from service position |
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Remove special tool adapter -T10467- on left and right from between
bumper carrier and longitudinal member. |
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Push lock carrier together with add-on parts
-1- on the guide pins -T10093- and onto the longitudinal member. |
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Place bolts -3- on left and right. |
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Unscrew guide pins -T10093- on left and right. |
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Align lock carrier together with add-on parts
-1- to longitudinal members and between wings
→ Rep. gr.00. |
Note
- Always fit lock carrier on the bolting points at the foremost
position in the elongated hole. Only then can the lock carrier move in a
crash situation.
- On vehicles equipped with adaptive cruise control unit -J428-, the
adaptive cruise control unit -J428- must be readjusted whenever the lock
carrier has been removed, installed or renewed.
- General information and work instructions for the adaptive cruise
control unit -J428- can be found in
→ Electrical system; Rep. gr.27
Further installation is carried out in reverse order of removal.
When proceeding, observe the following: |
Note
- Make sure that the charge air cooler pressure hoses are properly
refitted
- Hoses and lines must not be pinched
– |
Adjust headlights
→ Electrical system; Rep. gr.94. |
Specified torques
Lock carrier
→ Chapter „Assembly overview - lock carrier“
Note
The lock carrier is a safety-relevant component. For this reason, the
lock carrier must only be repaired at the points indicated.
In the event of damage, renew lock carrier
For vehicle ...
Note
Line -2- indicates the position
where the tab might break off.
–
Remove front bumper cover
→ Chapter.
–
...
Other materials:
Displays
Fig. 178 In the instrument cluster display:
examples of recognised speed limits or overtaking restrictions with accompanying
additional signs
First read and observe the introductory information
and safety warnings
Traffic sign recognition texts
Cause and solut ...
Identification plates
Identification plate with capacities for refrigerant R134a
and refrigerant oil
1 -
Name of refrigerant
2 -
Refrigerant capacity
3 -
Designation of refriger ...
Connectors
Repairs to wiring harnesses and
connectors
Note
All instructions and notes regarding this chapter are
available under
→ Electrical System, General Information; Rep. gr.97.
...
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