Volkswagen Golf Service & Repair Manual: Repairing suspension strut

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Suspension strut, upper suspension link / Repairing suspension strut

Repairing suspension strut

Special tools and workshop equipment required

Torque wrench -V.A.G 1332-

Spring compressor -V.A.G 1752/1-

Spring retainer -V.A.G 1752/4-

Shock absorber set -T10001-

Commercially available ratchet handle

Ring spanner insert -V.A.G 1332/7-

–	Remove coil spring strut → Anchor.

Removing spring

Repairing suspension strut

–	Clamp suspension strut support clamp -V.A.G 1752/20--4- in a vice.

–	Clamp suspension strut in suspension strut support clamp -V.A.G 1752/20--4-.

–	Pre-tension coil spring with spring compressor -V.A.G 1752/1- until deep groove ball thrust bearing is free at top.

1 -	Torque wrench -V.A.G 1332-

2 -	Tool insert -T10001/8-

3 -	Spring compressor -V.A.G 1752/1-

4 -	Strut support clamp -V.A.G 1752/20-

5 -	Spring retainer -V.A.G 1752/4-

6 -	Tool insert -T10001/5-

7 -	Ratchet handle -T10001/11-

WARNING

First compress spring far enough to ensure that upper spring plate is free.

Repairing suspension strut

–	Ensure that coil spring is correctly seated in spring retainer -V.A.G 1752/4--arrow-.

Repairing suspension strut

Installing spring

–	Insert spring seat -1- into shock absorber -2-.

–	Fit coil spring -3- with spring compressor -V.A.G 1752/1- onto lower spring seat.

The end of the coil spring must lie against the stop -arrow-.

–	Assemble all other parts and use new nut on piston rod.

–	Relieve tension on spring compressor -V.A.G 1752/1- and remove from coil spring.

–	Remove suspension strut from suspension strut support clamp -V.A.G 1752/20-.

–	Install suspension strut → Chapter.

Specified torques

→ Chapter „Assembly overview - suspension strut, upper suspension link“

Repairing suspension strut

Removing and installing suspension strut

Special tools and workshop equipment required Torque wrench -V.A.G 1332- Spreader -3424- Engine and gearbox jack -V.A.G 1383 A- ...

Lower suspension link, swivel joint

...

Other materials:

Releasing gas and draining front gas-filled shock absorbers, DCC shock absorbers
– Clamp gas-filled shock absorber vertically in vice. WARNING Safety goggles must be worn when drilling. – Drill a 3 mm hole -A ...

General notes on tyre noise
Tyre noise that can be heard by the human ear is caused by vibrations which are transmitted by the air from the source of the sound to our ears. Of interest here are the noises caused by certain characteristics and effects while the tyre ...

Checklist
The following actions must always be carried out in the given order in preparation for changing the wheel : In the event of a flat tyre, park your vehicle on a firm and level surface at a safe distance from the flow of traffic. Switch on the electronic parking brake Braking, st ...