VW Golf manuals

Volkswagen Golf Service & Repair Manual: Repairing suspension strut

Repairing suspension strut

Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Spring compressor -V.A.G 1752/1-
Spring retainer -V.A.G 1752/4-
Shock absorber set -T10001-
Commercially available ratchet handle

 
 
   
Ring spanner insert -V.A.G 1332/7-
–  Remove coil spring strut → Anchor.
Removing spring
 

Repairing suspension strut

–  Clamp suspension strut support clamp -V.A.G 1752/20--4- in a vice.
–  Clamp suspension strut in suspension strut support clamp -V.A.G 1752/20--4-.
–  Pre-tension coil spring with spring compressor -V.A.G 1752/1- until deep groove ball thrust bearing is free at top.
1 -  Torque wrench -V.A.G 1332-
2 -  Tool insert -T10001/8-
3 -  Spring compressor -V.A.G 1752/1-
4 -  Strut support clamp -V.A.G 1752/20-
5 -  Spring retainer -V.A.G 1752/4-
6 -  Tool insert -T10001/5-
7 -  Ratchet handle -T10001/11-
  WARNING
First compress spring far enough to ensure that upper spring plate is free.
 

Repairing suspension strut

–  Ensure that coil spring is correctly seated in spring retainer -V.A.G 1752/4--arrow-.
 

Repairing suspension strut

Installing spring
–  Insert spring seat -1- into shock absorber -2-.
–  Fit coil spring -3- with spring compressor -V.A.G 1752/1- onto lower spring seat.
The end of the coil spring must lie against the stop -arrow-.
–  Assemble all other parts and use new nut on piston rod.
–  Relieve tension on spring compressor -V.A.G 1752/1- and remove from coil spring.
–  Remove suspension strut from suspension strut support clamp -V.A.G 1752/20-.
–  Install suspension strut → Chapter.
Specified torques
→ Chapter „Assembly overview - suspension strut, upper suspension link“
 

Repairing suspension strut

Removing and installing suspension strut
Special tools and workshop equipment required Torque wrench -V.A.G 1332- Spreader -3424- Engine and gearbox jack -V.A.G 1383 A- ...

Lower suspension link, swivel joint
...

Other materials:

Checking pressures
Switch off ignition. –  Connecting air conditioner service station → Chapter. –  Read pressure from pressure gauges; two results may be displayed.     ...

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Special tools and workshop equipment required         Wedges -T10383     Release pliers -VAS 6427 Removing ...

General notes on brake fluid
  Note Only use new brake fluid conforming to VW standard (VW 501 14). Brake fluid is poisonous. Also due to its corrosive effect brake fluid must not come into contact with paintwork. ...

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