Volkswagen Golf Service & Repair Manual: Removing and installing Denso belt pulley
Note
The pulley is sensitive to impact and should therefore be
treated with extreme care. |
If the belt pulley overload protection has deployed, check
freedom of movement of air conditioner compressor before
renewing belt pulley. If air conditioner compressor cannot
rotate freely it must be renewed. |
If the drive plate overload protection device has been
triggered, the pulley can rotate with the outer section of the
drive plate without the air conditioner compressor shaft and the
hexagon flats attached to the drive plate (inner section of
drive plate) also rotating. |
Special tools and workshop equipment
required |
Commercially available oil filter strap wrench |
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Remove poly V-belt
→ Rep. gr.13. |
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Pull off sealing cap -1-. |
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Counterhold pulley with oil filter strap wrench and remove
bolts -arrows-. |
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Remove nut -2-; to do so
counterhold drive shaft -1- for air
conditioner compressor. |
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Detach drive plate -3- with
nut. |
 Note
The torque for driving the air conditioner compressor is
applied to the air conditioner compressor shaft via the threaded
connection of the drive plate. |
If the drive plate has become so firmly screwed onto the air
conditioner compressor shaft that it can no longer be loosened
(the 7 mm hexagon flats can no longer transmit the necessary
torque), the air conditioner compressor must be renewed. |
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Checking
Function: protects refrigerant circuit against excessive
pressures.
–
Observe safety precautions ...
Note
The pulley is sensitive to impact and should therefore be
treated with extreme care.
If the belt pulley overload prot ...
Other materials:
Checking holding pressure
Special tools and workshop equipment required
Pressure tester -VAS 6550-
Removal wedge -3409-
Connector cable -VAS 6550/3-3-
Connector cable -VAS 6550/3-4-
Vehicle diagnostic tester
...
Suction feed spray-gun -V.A.G 1538
Designation:
Suction feed spray-gun -VAG 1538-
Product description:
Tool for sealing cavities in all new and used cars and for
applying underbody sealant.
Design, features an ...
Removing and installing emblems at rear
Note
The emblem cannot be removed without damage.
Removing
–
Use a screwdriver -3- to carefully
lever manufacturer emblem -1- off swivel
badge -2- in
-direction of arrow A-.
Installing
–
Pres ...
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