Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooler
| Special tools and workshop equipment
required |
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| Hose clamps up to 25 mm -3094- |
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| Drip tray for workshop hoist -VAS 6208- |
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| Hose clip pliers -VAS 6362- |
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Remove radiator cowl
→ Chapter. |
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Open clip -1- and push hose
-arrow- to one side. |
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Disconnect connector -1-. |
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Remove air conditioner compressor from bracket
-arrows- and tie it up
→ Air conditioner compressor; Removing and installing air
conditioner compressor from and to bracket; Rep. gr.87. |
| – |
Set drip tray for workshop hoist -VAS 6208- underneath. |
| – |
Clamp off coolant hoses at charge air cooler with hose
clamps -3094-. |
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| – |
Release hose clips -1- and
detach coolant hoses. |
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Pull charge air cooler -1-
evenly towards front (in -direction of
arrow-) out of intake manifold. |
| Installation is carried out in the reverse order; note the
following: |
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Fit sealing lip -1- in
-direction of arrow- onto charge
air cooler -2-. |
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Insert new gasket into groove on intake manifold. |
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Tighten bolts -arrows-
alternately and diagonally working from centre outwards. |
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Install hose clips -1-. |
 Note
| If there are minor dents in the fins, refer to
→ Chapter. |
| – |
Install radiator cowl
→ Chapter. |
| – |
Check coolant level
→ Anchor. |
| → Chapter „Assembly overview - charge air system“ |
| → Heating, air conditioning system; Rep. gr.87 |
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Charge pressure sender -GX26- consists of
Charge air pressure sender -G31-
Intake air temperature sender -G42-
...
Special tools and workshop equipment
required
Charge air system tester -V.A.G 1687-
...
Other materials:
Removing the Maintenance Panel
To check fluid levels, remove the maintenance panel:
1. Open the hood.
2. Pull the maintenance panel upward to release the
clips that hold it in place.
CAUTION: The maintenance panel protects the
front trunk from water. When re-attaching, make
sure it is fully seated.
Checking Battery Coolant
Y ...
Increase in temperature due to insufficient tyre pressure
The graph shows the temperature development of a tyre at a
speed of 180 km/h.
A -
When specified tyre pressure is maintained, the temperature
will remain stable.
B -
Danger zone: When tyre ...
Electric windows – functions
First read and observe the introductory information
and safety warnings One-touch opening and closing
One-touch opening and closing makes it possible to fully open and close the windows.
The individual buttons do not have to be held down to do this.
For one-touch closing: pull the button fo ...
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Removing and installing charge pressure sender -GX26-
Checking charge air system for leaks