VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing brake light switch, RHD vehicles

Removing
   
Vehicle with diesel engine:
–  Remove engine cover panel → Rep. gr.10.
The fuel system is pressurised.Risk of injury due to fuel which may spurt out.Wear eye pretection.Wear protective gloves.Release pressure: place clean cloth around connection, and carefully open connection.
–  Release and pull off fuel supply lines -1- and -2-.
–  Separate plug-in connectors → Rep. gr.20.
–  Unclip fuel lines -1- and -2- from retainer -arrow- on coolant reservoir -3-.
 

Removing and installing brake light switch, RHD vehicles

–  Remove securing bolts -2-.
–  Unscrew nut -1-.
 

Removing and installing brake light switch, RHD vehicles

–  Open retainer -arrow- and unclip fuel lines -1-.
–  Then lay fuel filter to one side.
 

Removing and installing brake light switch, RHD vehicles

–  Release electrical connector -1- and pull off.
–  Release catches using a screwdriver -arrow-.
–  Place coolant expansion tank onto engine.
–  Remove upper toothed belt guard → Rep. gr.15.
 

Removing and installing brake light switch, RHD vehicles

–  Release connector -1- and pull off brake light switch -F--2-.
–  Remove bolt -arrow-.
–  Unscrew brake light switch -F- from brake master cylinder.
Installing
Install in reverse order of removal, observing the following:
 

Removing and installing brake light switch, RHD vehicles

–  Ensure that brake light switch -F--1- seats properly on edge -arrow- of brake master cylinder.
Specified torques
→ Chapter „Assembly overview - brake servo/brake master cylinder, RHD vehicles“
Toothed belt guard → Rep. gr.15
Fuel filter → Rep. gr.20
 

Removing and installing brake light switch, RHD vehicles

Removing and installing brake light switch, LHD vehicles
Removing     Vehicles with diesel engine: –  Remove air hose from air filter housin ...

Removing and installing brake servo, LHD vehicles
  Note If there are problems with the brake servo, first check the brake servo vacuum system → Chapter. Special tools a ...

Other materials:

Assembly overview - turbocharger
1 -  Turbocharger Removing and installing → Chapter 2 -  Bolt 8 Nm 3 -  Connection 4 -  O-ring Renew 5 -&nb ...

Assembly overview - brake servo/brake master cylinder, LHD vehicles
Complete brake master cylinders and brake servos can be renewed independently of each other. 1 -  Brake line From secondary piston circuit of brake master cylinder to hydraulic unit. With thread M12 x 1 ...

Removing and installing remote control receiver for auxiliary coolant heater -R149-, Golf Variant
  Note If the remote control receiver for auxiliary coolant heater -R149- is renewed, the remote control receiver for auxiliary coolant heater -R149- needs to be adapted to the auxiliary and supplementary heater using the vehicle diagnostic tester ...

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