Volkswagen Golf Service & Repair Manual: Removing and installing Bowden cable
WARNING
| It is not permissible to loosen bolts other than
those specified. |
| Also, it is not permissible to perform any repair
work other than described here. |
|
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|
Note
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| |
The towing bracket is not to be removed completely. |
-
| |
Bolts -10- are specifically
designed to make removal difficult. |
| – |
Loosen towing bracket
→ Chapter and pull it out slightly. |
| – |
Use pliers to unscrew bolts -10-, and
remove cover -9-. |
| – |
Turn rotating plate -8- a little, and
remove Bowden cable -7-. |
| – |
Loosen bolt -5- and hexagon nut
-1-, and remove gearbox
-3- together with both Bowden cables
-2 and 7-. |
Note
| |
Always use new bolts -1, 5 and 8-
and new cover -9-. |
| |
The cap -6- must not be damaged
and must always be installed. |
| |
Before fitting cover, the area where the seal touches it
must be cleaned. |
| |
Water must be preventing from entering the swivelling
mechanism at all costs. |
| |
Perform a functional check before bolting on the towing
bracket. |
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| – |
Secure gearbox -3- with new bolt
-5-, washer -4-
and hexagon nut -1-. |
| – |
Attach Bowden cable -7- to rotating
plate. |
| – |
Secure new cover -9- using new bolts
-8-. |
Removing
Note
Minor differences will be encountered on removal and
installation, depending on version.
...
Other materials:
Repairs to CAN bus wiring
An unshielded two-wire line -1-
and -2- with a cross section of
0.35 mm2 or 0.5 mm2
is used for CAN bus wiring.
The colour codes of the CAN bus wiring can be gleaned from
the following table:
  ...
Repairing smooth pipe
Smooth pipe with a diameter or 5x1 mm or 6x1 mm can be
repaired with EPDM hose.
–
Cut damaged section at right angles out of smooth pipe which
is to be repaired.
–
Select the appropr ...
Removing and installing coolant temperature sender -G62
Removing
Engine cold
–
Briefly open cap of coolant expansion tank
-arrow- in order to release
residual pressure in the cooling system, then tighten the cap
...
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