VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing bonnet

Special tools and workshop equipment required
   
   
Removing
 

Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1331-

Removing and installing bonnet

–  Remove spray jets -4- → Electrical system; Rep. gr.92.
–  Pull line -5- out of opening in bonnet -1-.
–  If fitted, remove caps -3-.
–  Loosen hexagon nuts -2- on left and right hinge -6- (do not remove).
Further dismantling requires the assistance of a second mechanic.
–  Remove gas strut.
–  Now, unscrew and remove hexagon nuts -2- and lift bonnet -1- out of hinges -6-.

 
Installing
   

Removing and installing bonnet

Installation of bonnet -1- is carried out accordingly in reverse order of removal.
  Note
Install the line -5- in a curve. If line is installed twisted it will kink.
–  Adjusting bonnet -1- → Chapter.
Specified torques
  Hexagon nuts → Chapter „Assembly overview - bonnet“
Assembly overview - Bowden cable
1 -  Release lever Removing and installing → Chapter 2 -  Bolt Qty. 2 1.5 Nm 3 -  Mo ...

Adjusting bonnet
Adjusting bonnet Special tools and workshop equipment required         ...

Other materials:

Rules for cleanliness for working on the auxiliary heater and the fuel system
Thoroughly clean all connections and adjacent areas before disconnecting. Place parts that have been removed on a clean surface and cover. Do not use fluffy cloths! Carefully cover or seal opened components i ...

Removing and installing amplitude modulation (AM) frequency filter -R177-
Special tools and workshop equipment required     Torque wrench -V.A.G 1783- Removing –  Switch off ignition and all electrical consumers, and remov ...

Installing to engine and gearbox support
Special tools and workshop equipment required Support plate -VW 309- Gearbox support -VW 353- Shackle -10 - 222 A /12- Lifting tackle -2024 A- Eye bolt -3368- Engine and gearbox support ...

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