VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing bonnet

Special tools and workshop equipment required
   
   
Removing
 

Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1331-

Removing and installing bonnet

–  Remove spray jets -4- → Electrical system; Rep. gr.92.
–  Pull line -5- out of opening in bonnet -1-.
–  If fitted, remove caps -3-.
–  Loosen hexagon nuts -2- on left and right hinge -6- (do not remove).
Further dismantling requires the assistance of a second mechanic.
–  Remove gas strut.
–  Now, unscrew and remove hexagon nuts -2- and lift bonnet -1- out of hinges -6-.

 
Installing
   

Removing and installing bonnet

Installation of bonnet -1- is carried out accordingly in reverse order of removal.
  Note
Install the line -5- in a curve. If line is installed twisted it will kink.
–  Adjusting bonnet -1- → Chapter.
Specified torques
  Hexagon nuts → Chapter „Assembly overview - bonnet“
Assembly overview - Bowden cable
1 -  Release lever Removing and installing → Chapter 2 -  Bolt Qty. 2 1.5 Nm 3 -  Mo ...

Adjusting bonnet
Adjusting bonnet Special tools and workshop equipment required         ...

Other materials:

Assembly overview - brake caliper FS III
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal. 1 -  Dust cap ...

Assembly overview - add-on parts of heater and air conditioning unit and of air intake box
  Note There are different designs and makes of heater and air conditioning unit. The individual components of the various heaters and air conditioning units are similar but not identical. The combined fitting of different makes of component ...

Identification plates
Identification plate with capacities for refrigerant R134a and refrigerant oil 1 -  Name of refrigerant 2 -  Refrigerant capacity 3 -  Designation of refriger ...

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