VW Golf manuals

Volkswagen Golf Service & Repair Manual: Preparing new windows for installing

  Note
–  Clean all round edge of window over a width of 20 mm with cleaning solution -D 009 401 04-.
–  Then rub edge of window dry using a lint-free cloth.
  WARNING
The ceramic coating on the window is not glass or paint primer! The ceramic coating must be primed before application of adhesive sealing compound! Use only glass and paint primer D 009 200 02!
   
–  Using applicator -D 009 500 25--1-, apply glass and paint primer -2- evenly in one pass.
  Drying time approx. 10 minutes
 

Preparing new windows for installing

Preparing new windows for installing

  Note
The distance between glass/paint primer as well as adhesive bead and the outer edge of the windscreen differs in the lower area of the windscreen.
–  Up to -dimension a- = 150 mm measured from lower edge of windscreen the distance between the adhesive bead and the outer edge is -dimension b- = 6 mm.
–  From this point down to the bend the distance amounts to -dimension d- = 20 mm.
–  At half distance between dimension a and the bend -dimension c- must be 10 mm.
Preparing old undamaged windows for fitting
Cutting back adhesive bead   WARNING Keep bonding surface free of dirt and grease. ...

Preparing body flange for fitting
  WARNING Keep bonding surface free of dirt and grease. Do not treat bonding surface with activator ...

Other materials:

Mechanically positioned ball coupling
Fig. 107 Swivelling out the ball coupling First read and observe the introductory information and safety warnings In the rear bumper there is a ball coupling for the towing bracket which can be swivelled out when needed. The ball coupling cannot be removed. Swivelling out the ball coupli ...

Removing and installing retaining plate for manually operated anti-dazzle interior mirror, with rain and light sensor -G397- and without front camera for driver assist systems -R242-
  Note   With the repair procedure described, it is no longer necessary to renew the windscreen.   At the same time, it is also possible to reuse the old mirror base which has fa ...

Vacuum generation with manual vacuum pump -VAS 6213-
In certain cases, vacuum can be generated with the manual vacuum pump -VAS 6213- instead of with the engine or the vacuum pump. –  To do this, connect manual vacuum pump -VAS 6213- to vacuum hose from connection -B- on brake ...

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