Volkswagen Golf Service & Repair Manual: Preparing new windows for installing
Note
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The area on which the adhesive bead is applied is not
precoated or primed. |
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The sealing lip is included with a new windscreen. |
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No windows are precoated. |
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Clean all round edge of window over a width of 20 mm with
cleaning solution -D 009 401 04-. |
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Then rub edge of window dry using a lint-free cloth. |
WARNING
| The ceramic coating on the window is not glass or
paint primer! The ceramic coating must be primed before
application of adhesive sealing compound! Use only glass
and paint primer D 009 200 02! |
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Using applicator -D 009 500 25--1-,
apply glass and paint primer -2-
evenly in one pass. |
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Drying time approx. 10 minutes |
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Note
| The distance between glass/paint primer as well as adhesive bead and
the outer edge of the windscreen differs in the lower area of the
windscreen. |
| – |
Up to -dimension a- = 150 mm measured
from lower edge of windscreen the distance between the adhesive bead and
the outer edge is -dimension b- = 6 mm. |
| – |
From this point down to the bend the distance amounts to
-dimension d- = 20 mm. |
| – |
At half distance between dimension a and the bend
-dimension c- must be 10 mm. |
Cutting back adhesive bead
WARNING
Keep bonding surface free of dirt and grease.
...
WARNING
Keep bonding surface free of dirt and grease.
Do not treat bonding surface with activator ...
Other materials:
General repair notes
Before starting work on the fuel supply system, the
following steps must be performed:
Before starting work, the extraction hose of a switched-on
exhaust gas extraction system must be laid near to the assembly
opening of the fuel t ...
Incorporation of heat exchanger for high-voltage battery into coolant circuit of
high-voltage system
Note
Fill coolant and bleed coolant circuit
→ Rep. gr.19.
The illustration below shows only some of the components of
the coolant circuit for the high-voltage system. For components
which are not sho ...
Cleaner for plastics
Designation:
Cleaner for plastics -D 195 850 A1-
Issued 04.2009
Product description
The cleaner for plastics -D 195 850 A1- is a liquid
universal cleaner and thinner/reducer ...
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Preparing old undamaged windows for fitting
Preparing body flange for fitting