Volkswagen Golf Service & Repair Manual: Preparing new windows for installing
Note
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| |
The area on which the adhesive bead is applied is not
precoated or primed. |
-
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The sealing lip is included with a new windscreen. |
-
| |
No windows are precoated. |
| – |
Clean all round edge of window over a width of 20 mm with
cleaning solution -D 009 401 04-. |
| – |
Then rub edge of window dry using a lint-free cloth. |
WARNING
| The ceramic coating on the window is not glass or
paint primer! The ceramic coating must be primed before
application of adhesive sealing compound! Use only glass
and paint primer D 009 200 02! |
|
|
|
| – |
Using applicator -D 009 500 25--1-,
apply glass and paint primer -2-
evenly in one pass. |
| |
Drying time approx. 10 minutes |
|
|
|
Note
| The distance between glass/paint primer as well as adhesive bead and
the outer edge of the windscreen differs in the lower area of the
windscreen. |
| – |
Up to -dimension a- = 150 mm measured
from lower edge of windscreen the distance between the adhesive bead and
the outer edge is -dimension b- = 6 mm. |
| – |
From this point down to the bend the distance amounts to
-dimension d- = 20 mm. |
| – |
At half distance between dimension a and the bend
-dimension c- must be 10 mm. |
Cutting back adhesive bead
WARNING
Keep bonding surface free of dirt and grease.
...
WARNING
Keep bonding surface free of dirt and grease.
Do not treat bonding surface with activator ...
Other materials:
Tread depth and wear indicators
Fig. 202 Tyre tread: wear indicators
First read and observe the introductory information
and safety warnings Tread depth
Difficult driving situations demand the deepest possible tread depth for the
tyres and the same tread depth for the tyres on the front and rear axles. This applies
in ...
Identification
Engine number, engine data
Engine code
CJZA
CJZB
CYVA
CYVB
CHPA
CMBA
Emission standards
EU 5 plus
EU 5 plus
EU 6
EU 6
EU 5, ULEV 2
EU 5
Capacity
l
1.2
1.2
1.2
1.2
1.4
1.4
Output
...
Purging (cleaning) refrigerant circuit with refrigerant R134a
Vehicles with high-voltage system (hybrid vehicles)
Observe the additional warning instructions for working on
vehicles with high-voltage system
→ Electrical system; Rep. gr.93.
...
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Preparing old undamaged windows for fitting
Preparing body flange for fitting