Volkswagen Golf Service & Repair Manual: Preparing new windows for installing
Note
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The area on which the adhesive bead is applied is not
precoated or primed. |
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The sealing lip is included with a new windscreen. |
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No windows are precoated. |
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Clean all round edge of window over a width of 20 mm with
cleaning solution -D 009 401 04-. |
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Then rub edge of window dry using a lint-free cloth. |
WARNING
| The ceramic coating on the window is not glass or
paint primer! The ceramic coating must be primed before
application of adhesive sealing compound! Use only glass
and paint primer D 009 200 02! |
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Using applicator -D 009 500 25--1-,
apply glass and paint primer -2-
evenly in one pass. |
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Drying time approx. 10 minutes |
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Note
| The distance between glass/paint primer as well as adhesive bead and
the outer edge of the windscreen differs in the lower area of the
windscreen. |
| – |
Up to -dimension a- = 150 mm measured
from lower edge of windscreen the distance between the adhesive bead and
the outer edge is -dimension b- = 6 mm. |
| – |
From this point down to the bend the distance amounts to
-dimension d- = 20 mm. |
| – |
At half distance between dimension a and the bend
-dimension c- must be 10 mm. |
Cutting back adhesive bead
WARNING
Keep bonding surface free of dirt and grease.
...
WARNING
Keep bonding surface free of dirt and grease.
Do not treat bonding surface with activator ...
Other materials:
Permissible deviation in tread depth
Only tyres of the same construction and tread pattern should
be used on all four wheels.
Always fit the tyres with the deeper tread to the front
axle.
It is basically possible to replace tyres individually.
...
Removing and installing wind deflector
Special tools and workshop equipment
required
Removing
Torque wrench -V.A.G 1783-
–
Open glass panel completely.
– ...
Renewing needle bearing in crankshaft
Only vehicles with a dual clutch gearbox
Special tools and workshop equipment
required
Adapter Kukko -22/1-
...
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Preparing old undamaged windows for fitting
Preparing body flange for fitting