Volkswagen Golf Service & Repair Manual: Preparing new windows for installing
Note
-
| |
The area on which the adhesive bead is applied is not
precoated or primed. |
-
| |
The sealing lip is included with a new windscreen. |
-
| |
No windows are precoated. |
| – |
Clean all round edge of window over a width of 20 mm with
cleaning solution -D 009 401 04-. |
| – |
Then rub edge of window dry using a lint-free cloth. |
WARNING
| The ceramic coating on the window is not glass or
paint primer! The ceramic coating must be primed before
application of adhesive sealing compound! Use only glass
and paint primer D 009 200 02! |
|
|
|
| – |
Using applicator -D 009 500 25--1-,
apply glass and paint primer -2-
evenly in one pass. |
| |
Drying time approx. 10 minutes |
|
|
|
Note
| The distance between glass/paint primer as well as adhesive bead and
the outer edge of the windscreen differs in the lower area of the
windscreen. |
| – |
Up to -dimension a- = 150 mm measured
from lower edge of windscreen the distance between the adhesive bead and
the outer edge is -dimension b- = 6 mm. |
| – |
From this point down to the bend the distance amounts to
-dimension d- = 20 mm. |
| – |
At half distance between dimension a and the bend
-dimension c- must be 10 mm. |
Cutting back adhesive bead
WARNING
Keep bonding surface free of dirt and grease.
...
WARNING
Keep bonding surface free of dirt and grease.
Do not treat bonding surface with activator ...
Other materials:
Digital sound package control unit -J525-, vehicles with Volkswagen sound
system
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783-
Protective cap for wiring harness connector -VAS 6223/9 ...
Assembly overview - cover and padding for backrest
1 -
Upholstery clip
For attaching backrest cover to backrest padding
Renew after removal
When installing, fit in same location using upholstery clip pliers
-V.A.G 1634
2 -
Beading strip
Sewn to backrest cover
Seats with th ...
Introduction
This chapter contains information on the following subjects:
Additional information and warnings:
Warning and indicator lamps
Volkswagen information system
Infotainment system
Selected gear display (for vehicles with an automatic gearbox)
...
© 2016-2025 Copyright www.vwgolf.org
Preparing old undamaged windows for fitting
Preparing body flange for fitting