Volkswagen Golf Service & Repair Manual: General repair notes
| To ensure flawless and successful gearbox repairs, the
greatest care and cleanliness as well as the use of good and
proper tools are essential. Of course, the basic rules for
safety also apply during repair work. |
| A number of generally applicable instructions for the
various repair procedures which were previously repeated at
numerous places in the workshop manual are summarised here. They
apply to this workshop manual. |
| Guided fault finding, vehicle self-diagnosis and testing |
| Before performing repairs on the gearbox, determine the
exact cause using vehicle diagnostic testerGuided
fault finding, Vehicle self-diagnosis
and Test instruments modes. |
| Do not run the engine or tow the vehicle with sump removed
or when there is no gear oil in the gearbox. |
| Thoroughly clean all joints and surrounding areas before
dismantling. |
| When installing, ensure that the dowel sleeves are fitted
correctly. |
| Do not overstretch retaining rings. |
| Always renew retaining rings which have been damaged or
overstretched. |
| Retaining rings must locate properly in grooves. |
|
Gearbox
The torque of the engine is transmitted via the flywheel to
the dual clutch gearbox. The flywheel and the dual clutch are
joined ...
After removing gaskets and seals, always inspect contact
surface of housing or shaft for burrs resulting from removal or
for other signs of damage.
...
Other materials:
Adjusting the
head restraints
Fig. 46 Adjusting front head restraint
Fig. 47 Adjusting rear head restraint
First read and observe the introductory information
and safety warnings Every seat is fitted with a head restraint. The centre
rear head restraint is designed solely for use with the centre rear seat. This head ...
Connecting vehicle diagnostic tester
Note
Observe the latest operating instructions for vehicle
diagnosis tester, which are displayed after selecting the
“Administration” and “Operating Manual” keys.
Special tools and workshop equipment
required
...
Vacuum generation with manual vacuum pump -VAS 6213-
In certain cases, vacuum can be generated with the manual
vacuum pump -VAS 6213- instead of with the engine or the vacuum
pump.
–
To do this, connect manual vacuum pump -VAS 6213- to vacuum
hose from connection -B- on brake ...
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General notes
Gaskets, seals