Volkswagen Golf Service & Repair Manual: Gaskets, seals

Volkswagen Golf Service & Repair Manual / 7- speed dual clutch gearbox 0CW / Technical data / Repair instructions / Gaskets, seals

After removing gaskets and seals, always inspect contact surface of housing or shaft for burrs resulting from removal or for other signs of damage.

Before installing seals, lightly oil outer diameter and half-fill space between sealing lips -arrow- with sealing grease -G 052 128 A1-.

The open side of the oil seal faces the side with fluid filling.

Only use DSG transmission oil. Other lubricants will cause problems in function.

After renewing gaskets, O-rings and seals - drain gear oil completely and refill with new oil → Chapter.

Gaskets, seals

General repair notes

To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential. Of course, the basic r ...

Nuts and bolts

Loosen and tighten securing bolts and securing nut for covers and housings diagonally. Specified torques settings are specified for unoiled bol ...

Other materials:

Overview of fitting locations - front control motors, Climatronic, LHD vehicles
In vehicles with start-stop system, note abort conditions: → Chapter 1 - Left temperature flap control motor -V158- With potentiometer for left temperature flap control motor -G ...

Overview of fitting locations – lights in front doors
Note The illustration shows fitting locations for LHD vehicles. Fitting locations for RHD vehicles are similar. 1 - Driver door opener illumination bulb -L108- Removing and installing → Chapter 2 ...

Checking metering pump -V54- with end sealing valve
– If you are uncertain as to whether the metering pump -V54--C- has an end sealing valve or not, connect e.g. hand vacuum pump -VAS 6213- to connection -A-. – Use hand-operated vacuum pump to a generate a vacuum of ...