VW Golf manuals

Volkswagen Golf Service & Repair Manual: Gaskets, seals

After removing gaskets and seals, always inspect contact surface of housing or shaft for burrs resulting from removal or for other signs of damage.
Before installing seals, lightly oil outer diameter and half-fill space between sealing lips -arrow- with sealing grease -G 052 128 A1-.
The open side of the oil seal faces the side with fluid filling.
Only use DSG transmission oil. Other lubricants will cause problems in function.
After renewing gaskets, O-rings and seals - drain gear oil completely and refill with new oil → Chapter.
 

Gaskets, seals

General repair notes
To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential. Of course, the basic r ...

Nuts and bolts
Loosen and tighten securing bolts and securing nut for covers and housings diagonally. Specified torques settings are specified for unoiled bol ...

Other materials:

Dismantling and assembling heater unit
It is not necessary to extract the refrigerant and to remove or disassemble the expansion valve and the evaporator. Further procedure is identical with procedure for vehicles with air conditioning system → Chapter.     ...

Removing and installing rear tunnel cross-piece
Special tools and workshop equipment required         Torque wrench -V.A.G 1331- Removing –  Loosen rear underbody panel and press downwards slightly ...

Removing and installing swivel module position sensor -G474-/-G475-
  Note Left swivel module position sensor -G474- and right swivel module position sensor -G475- are only fitted on gas discharge headlights. The swivel module position sensor is located in the headlight housing a ...

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