VW Golf manuals

Volkswagen Golf Service & Repair Manual: Gaskets, seals

After removing gaskets and seals, always inspect contact surface of housing or shaft for burrs resulting from removal or for other signs of damage.
Before installing seals, lightly oil outer diameter and half-fill space between sealing lips -arrow- with sealing grease -G 052 128 A1-.
The open side of the oil seal faces the side with fluid filling.
Only use DSG transmission oil. Other lubricants will cause problems in function.
After renewing gaskets, O-rings and seals - drain gear oil completely and refill with new oil → Chapter.
 

Gaskets, seals

General repair notes
To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential. Of course, the basic r ...

Nuts and bolts
Loosen and tighten securing bolts and securing nut for covers and housings diagonally. Specified torques settings are specified for unoiled bol ...

Other materials:

Wiring open circuit with one repair position
Repair position with single crimp connector   –  Place the wire to be repaired to one side (about 20 cm either side of the repair position). –  If necessary, unbind the wir ...

Instrument overview
Fig. 12 Instrument cluster in the dash panel First read and observe the introductory information and safety warnings Descriptions of the instruments  : Rev. counter (running engine speed in revolutions x 1,000 per minute). The start of the red zone on the dial indicates the ma ...

Assembly overview - brake servo/brake master cylinder, LHD vehicles
  Note Only use new brake fluid conforming to VW standard (VW 501 14).     1 -  Self-locking hexagon nut Always renew after removing Bolting sequence U ...

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