Volkswagen Golf Service & Repair Manual: Gaskets, seals

Volkswagen Golf Service & Repair Manual / 7- speed dual clutch gearbox 0CW / Technical data / Repair instructions / Gaskets, seals

After removing gaskets and seals, always inspect contact surface of housing or shaft for burrs resulting from removal or for other signs of damage.

Before installing seals, lightly oil outer diameter and half-fill space between sealing lips -arrow- with sealing grease -G 052 128 A1-.

The open side of the oil seal faces the side with fluid filling.

Only use DSG transmission oil. Other lubricants will cause problems in function.

After renewing gaskets, O-rings and seals - drain gear oil completely and refill with new oil → Chapter.

Gaskets, seals

General repair notes

To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential. Of course, the basic r ...

Nuts and bolts

Loosen and tighten securing bolts and securing nut for covers and housings diagonally. Specified torques settings are specified for unoiled bol ...

Other materials:

Removing and installing coolant pipes
Special tools and workshop equipment required Hose clamps up to 25 mm -3094- Hose clip pliers -VAS 6362- ...

Removing and installing fuel delivery unit/fuel gauge sender, vehicles with front-wheel drive
Special tools and workshop equipment required Wrench -T10202- Torque wrench -V.A.G 1332- ...

Release tools for contacts
The various release tools serve as a means of detaching the different contacts from the contact housings without damage. A selection of release tools is included in wiring harness repair set -VAS 1978- and wiring harness repair set -VAS 1978A- ...