VW Golf manuals

Volkswagen Golf Service & Repair Manual: Dismantling and assembling heater unit

It is not necessary to extract the refrigerant and to remove or disassemble the expansion valve and the evaporator. Further procedure is identical with procedure for vehicles with air conditioning system → Chapter.
   
Checking auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-
Checking is the same as for a vehicles with air conditioning system → Chapter.
Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-
Removal and installation are identical with procedure for vehicles with air conditioning system → Chapter.
   
Removing and installing heat exchanger
Removal and installation are identical with procedure for vehicles with air conditioning system → Chapter.
Removing and installing baffle plate
Removal and installation are identical with procedure for vehicles with air conditioning system → Chapter.
   
Assembly overview – heater unit
  Note There are different designs and makes of heater. The individual components of the various heaters are similar but not identical. The combine ...

Air duct
Assembly overview - air duct and air distribution in passenger compartment The assembly overview for air duct and air distribution is identical ...

Other materials:

Rear brakes
Assembly overview - rear brakes:   Note Use the brake filling and bleeding equipment -VAS 5234- to draw off brake fluid from the brake fluid reservoir. Before removing a brake caliper or disconnecting ...

Connection diagram - activated charcoal filter
  Note Fuel tank leak detection takes advantage of the fact that a vacuum develops naturally in the fuel system as the fuel in the tank cools. The variables temperature and pressure are necessary for fuel tank leak detection. The temperature senso ...

Test prerequisites
Check wheel suspension, wheel bearing assembly and steering for excessive play and damage. Tread depth difference of no more than 2 mm on one axle. Tyres inflated to correct pressures. ...

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