VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA

Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA

1 -  Toothed belt
Before removing, mark direction of rotation with chalk or felt-tipped marker pen.
Check for wear
Removing → Chapter
Installing (adjusting valve timing), CPTA, CZEA → Anchor
Installing (adjusting valve timing), CHPA, CZDA → Anchor
2 -  Bolt
25 Nm
3 -  Tensioning roller
Removal and installation involve removing engine support → Chapter.
4 -  Bolt
Renew
8 Nm + 45°
5 -  Cap
6 -  Bolt
Renew
50 Nm + 135°
7 -  Exhaust camshaft toothed belt pulley
With camshaft adjuster
Removing and installing camshaft adjuster → Chapter.
8 -  Guide sleeve
9 -  Inlet camshaft toothed belt pulley
With camshaft adjuster
Removing and installing camshaft adjuster → Chapter.
10 -  Bolt
Renew
50 Nm + 135°
11 -  O-ring
Renew
12 -  Plug
20 Nm
Renew
13 -  Spacer sleeve
With O-ring.
Renew O-ring.
14 -  Idler pulley
15 -  Bolt
45 Nm
16 -  Crankshaft pulley
Contact surface between toothed belt pulley and crankshaft must be free from oil
Fitting possible in one position only.
Plug for “TDC” drilling in cylinder block - specified torque
  Note
Renew O-ring if damaged.
–  Tighten bolt -arrow- to 30 Nm.
 

Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA

Assembly overview - toothed belt cover
1 -  Lower toothed belt guard 2 -  Bolt 8 Nm 3 -  Engine support Specified torque a ...

Checking valve timing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA
Special tools and workshop equipment required     Torque wrench -VAS 6583-   ...

Other materials:

General information
  The drive is provided by the test rig. For vehicles with a manual gearbox, ensure that the gear lever is in neutral for the test. For vehicles with an automatic gearbox, ensure that the selector lever is in »N«. ...

Removing and installing ignition/starter switch
Removing –  Remove lower steering column trim → General body repairs, interior; Rep. gr.68.     –  Disconnect electrical connector -1-. ...

Renewing oil seal for inner input shaft
Special tools and workshop equipment required     Oil seal extractor -T10420-   Thrust piece -T10421- Requireme ...

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