Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with fuel tank leak detection

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with fuel tank leak detection

Assembly overview - fuel tank, vehicles with fuel tank leak detection

1 -

Cap

Screw in until engages audibly

Secured to tank flap unit by means of retaining strap.

2 -	Earth connection

For fuel filler neck

3 -

Bolt

Renew after removing

8 Nm + 90°

4 -	Fuel supply line

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

5 -	Locking ring

110 Nm

6 -

Seal

Renew.

Install dry.

7 -	Fuel delivery unit

Assembly overview → Chapter.

Removing and installing → Chapter.

With fuel gauge sender -G-.

Removing and installing fuel gauge sender -G- → Chapter.

With fuel system pressurisation pump -G6-.

Checking fuel system pressurisation pump -G6- → Chapter.

8 -

Fuel tank

Removing and installing → Chapter.

9 -

Bolt

Renew after removing

20 Nm + 90°

10 -	Heat shield

For fuel tank

11 -

Panel nut

For heat shield.

12 -

Bolt

Renew after removing

20 Nm + 90°

13 -	Securing strap

Ensure proper seating.

Mark direction of travel when removing.

14 -	Breather line

To activated charcoal filter solenoid valve 1 -N80-

15 -

Bracket

For control unit for fuel tank leak detection -J909-.

16 -	Connecting cable

For control unit for fuel tank leak detection -J909-.

17 -	Control unit for fuel tank leak detection -J909-

18 -	Protective plate

19 -

Rivets

For securing protective plate

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

1 - Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 - Earth connecti ...

Assembly overview - fuel tank, vehicles with four-wheel drive

1 - Breather line To activated charcoal filter Do not kink Clipped onto fuel tank To pull off, press rele ...

Other materials:

Assembly overview - drive shaft, constant velocity joint VL107
1 - Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the CV joint using a thread tap. 200 Nm +180° 2 - ...

Assembly tools for single wire seals
The assembly tools serve as a means of sliding the single wire seals fully into the contact housing without damage and thereby assure complete sealing between single wire and contact housing. Four assembly tools for single wire seals are ...

Adjusting door
Special tools and workshop equipment required Door alignment tool -3320- Universal joint for 3320 -3320/1- Bit for 3320 -3320/2- Bit for 3320 -3320/3- Torque wrench -V.A.G 1331- Socket -3410 Setting gauge -3371- ...