Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with fuel tank leak detection
| 1 - | Cap |
| Screw in until engages audibly |
| Secured to tank flap unit by means of retaining strap. |
| 2 - | Earth connection |
| For fuel filler neck |
| 3 - | Bolt |
| Renew after removing |
| 8 Nm + 90° |
| 4 - | Fuel supply line |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 5 - | Locking ring |
| 110 Nm |
| 6 - | Seal |
| Renew. |
| Install dry. |
| 7 - | Fuel delivery unit |
| Assembly overview → Chapter. |
| Removing and installing → Chapter. |
| With fuel gauge sender -G-. |
| Removing and installing fuel gauge sender -G- → Chapter. |
| With fuel system pressurisation pump -G6-. |
| Checking fuel system pressurisation pump -G6- → Chapter. |
| 8 - | Fuel tank |
| Removing and installing → Chapter. |
| 9 - | Bolt |
| Renew after removing |
| 20 Nm + 90° |
| 10 - | Heat shield |
| For fuel tank |
| 11 - | Panel nut |
| For heat shield. |
| 12 - | Bolt |
| Renew after removing |
| 20 Nm + 90° |
| 13 - | Securing strap |
| Ensure proper seating. |
| Mark direction of travel when removing. |
| 14 - | Breather line |
| To activated charcoal filter solenoid valve 1 -N80- |
| 15 - | Bracket |
| For control unit for fuel tank leak detection -J909-. |
| 16 - | Connecting cable |
| For control unit for fuel tank leak detection -J909-. |
| 17 - | Control unit for fuel tank leak detection -J909- |
| 18 - | Protective plate |
| 19 - | Rivets |
| For securing protective plate |
Assembly overview - fuel tank, vehicles with front-wheel drive and torsion
beam rear suspension
1 -
Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -
Earth connecti ...
Assembly overview - fuel tank, vehicles with four-wheel drive
1 -
Breather line
To activated charcoal filter
Do not kink
Clipped onto fuel tank
To pull off, press rele ...
Other materials:
Removing and installing upper part of sump
Special tools and workshop equipment
required
Allen key, long reach -T10058-
Hand drill with plastic brush
Eye protection
...
Undercoated areas, body overview indicating differing coat thicknesses
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating.
Water drainage holes must remain clear.
All threaded studs and welded nuts with metric ...
Checking adjustment of assembly mountings (engine and gearbox mountings)
Procedure
The following specifications must be obtained:
There must be a distance of -a-
= 10 mm between engine support -2-
and engine mounting -1-.
...
