Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

1 -

Cap

Screw in until engages audibly

Secured to tank flap unit by means of retaining strap.

2 -	Earth connection

For fuel filler neck

3 -

Bolt

Renew after removing

8 Nm + 90°

4 -	Locking ring

110 Nm ± 5 Nm

5 -

Seal

Renew.

Install dry.

6 -	Fuel delivery unit

Assembly overview → Chapter.

Removing and installing → Chapter.

With fuel gauge sender -G-.

Removing and installing fuel gauge sender -G- → Chapter.

With fuel system pressurisation pump -G6-.

Checking fuel system pressurisation pump -G6- → Chapter.

7 -

Fuel tank

Removing and installing → Chapter.

8 -	Heat shield

For fuel tank

9 -	Locking plate

Qty. 4.

For heat shield.

10 -	Securing strap

Ensure proper seating.

Mark direction of travel when removing.

11 -

Bolt

Renew after removing

20 Nm + 90°

12 -

Bracket

For fuel pump control unit -J538-.

Removing and installing fuel pump control unit -J538- → Chapter.

13 -

Bracket

For metering pump -V54-.

Make sure metering pump -V54- is securely fastened in bracket.

14 -	Fuel supply line

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

15 -

Fuel line

For vehicles with auxiliary heater: from auxiliary heater metering pump -V54-.

Do not kink

Installation position → Auxiliary heater, supplementary heater; Rep. gr.82.

Ensure connections are secured properly by pulling.

16 -	Metering pump -V54-

For vehicles with auxiliary heater.

Secured to fuel tank → Item.

Assembly overview - fuel tank, vehicles with multi-link rear suspension

1 - Fuel line Vehicles with auxiliary heater To metering pump -V54- Do not kink To pull off, press releas ...

Assembly overview - fuel tank, vehicles with fuel tank leak detection

1 - Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 - Earth connecti ...

Other materials:

Removing and installing upper steering column trim
Special tools and workshop equipment required Removal wedge -3409- Removing – Release locking lever of steering wheel pos ...

Washing the vehicle
First read and observe the introductory information and safety warnings The longer substances such as insects, bird droppings, resinous tree sap, road dirt, industrial deposits, tar, soot or road salt and other corrosive materials remain on the vehicle, the more damage they do to the paintwo ...

Removing and installing trailer detector control unit -J345-
Note When renewing the control unit, select Renew function for the respective control unit in Guided fault finding or Guided functions mode → Vehicle diagnostic tester. Removing � ...