Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension
| 1 - | Cap |
| Screw in until engages audibly |
| Secured to tank flap unit by means of retaining strap. |
| 2 - | Earth connection |
| For fuel filler neck |
| 3 - | Bolt |
| Renew after removing |
| 8 Nm + 90° |
| 4 - | Locking ring |
| 110 Nm ± 5 Nm |
| 5 - | Seal |
| Renew. |
| Install dry. |
| 6 - | Fuel delivery unit |
| Assembly overview → Chapter. |
| Removing and installing → Chapter. |
| With fuel gauge sender -G-. |
| Removing and installing fuel gauge sender -G- → Chapter. |
| With fuel system pressurisation pump -G6-. |
| Checking fuel system pressurisation pump -G6- → Chapter. |
| 7 - | Fuel tank |
| Removing and installing → Chapter. |
| 8 - | Heat shield |
| For fuel tank |
| 9 - | Locking plate |
| Qty. 4. |
| For heat shield. |
| 10 - | Securing strap |
| Ensure proper seating. |
| Mark direction of travel when removing. |
| 11 - | Bolt |
| Renew after removing |
| 20 Nm + 90° |
| 12 - | Bracket |
| For fuel pump control unit -J538-. |
| Removing and installing fuel pump control unit -J538- → Chapter. |
| 13 - | Bracket |
| For metering pump -V54-. |
| Make sure metering pump -V54- is securely fastened in bracket. |
| 14 - | Fuel supply line |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 15 - | Fuel line |
| For vehicles with auxiliary heater: from auxiliary heater metering pump -V54-. |
| Do not kink |
| Installation position → Auxiliary heater, supplementary heater; Rep. gr.82. |
| Ensure connections are secured properly by pulling. |
| 16 - | Metering pump -V54- |
| For vehicles with auxiliary heater. |
| Secured to fuel tank → Item. |
Assembly overview - fuel tank, vehicles with multi-link rear suspension
1 -
Fuel line
Vehicles with auxiliary heater
To metering pump -V54-
Do not kink
To pull off, press releas ...
Assembly overview - fuel tank, vehicles with fuel tank leak detection
1 -
Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -
Earth connecti ...
Other materials:
Removing and installing net partition mounting
Removing
–
Remove net partition
→ Chapter.
–
Remove bolts -2-.
–
Remove insert -3- and mounting
-1- from ...
Undercoated areas
Note
Undercoating (stone-chipping protection) applied during repair work
must be identical in appearance and thickness to the original
undercoating.
Water drainage holes must remain clear.
All threaded studs and welded nuts with metric ...
Removing and installing fuel tank, vehicles with multi-link rear suspension
and fuel tank leakage diagnosis function
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Removal wedge -3409-
...
