Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with multi-link rear suspension

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with multi-link rear suspension

Assembly overview - fuel tank, vehicles with multi-link rear suspension

1 -

Fuel line

Vehicles with auxiliary heater

To metering pump -V54-

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

2 -	Fuel supply line

To engine.

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

3 -	Breather line

To activated charcoal filter solenoid valve 1 -N80-

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

4 -

Bracket

For fuel pump control unit -J538-.

Removing and installing fuel pump control unit -J538- → Chapter.

5 -

Bolt

Renew after removing

20 Nm + 90°

6 -

Bolt

Renew after removing

8 Nm + 90°

7 -

Cap

Screw in until engages audibly

Secured to tank flap unit by means of retaining strap.

8 -

Bolt

Renew after removing

For securing fuel filler neck.

8 Nm + 90°

9 -	Earth connection

For fuel filler neck

For diverting electrostatic charge

10 -	Breather line

To activated charcoal filter

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

11 -	Breather line

To activated charcoal filter

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

12 -

Fuel tank

Removing and installing → Chapter.

13 -

Bolt

Renew after removing

20 Nm + 90°

14 -

Nut

For heat shield

2 Nm

15 -	Heat shield

For fuel tank

16 -	Securing strap

17 -

Bolts

Renew after removing

20 Nm + 90°

Fuel tank

...

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

1 - Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 - Earth connecti ...

Other materials:

Retrofitting a towing bracket
Fig. 108 Dimensions and attachment points for retrofitting a towing bracket First read and observe the introductory information and safety warnings Volkswagen recommends having the towing bracket retrofitted by a qualified workshop. The cooling system may need to be modified or heat shield ...

Specified torques for gearbox
petrol engine, 1.4 l natural gas engine: Item Bolt Nm 1, 5, 9 M12x70 80 2, 4 M12x50 80 3 1),2) M12x165 80 6, 7, 8 M10x55 40 A ...

Running-in
First read and observe the introductory information and safety warnings Please follow the regulations concerning running-in new parts. Running in a new engine Any new engine has to be run in during the first 1,500 kilometres. During its first few hours of running, the internal friction in ...