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Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with multi-link rear suspension

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with multi-link rear suspension

Assembly overview - fuel tank, vehicles with multi-link rear suspension

1 -  Fuel line
Vehicles with auxiliary heater
To metering pump -V54-
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
2 -  Fuel supply line
To engine.
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
3 -  Breather line
To activated charcoal filter solenoid valve 1 -N80-
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
4 -  Bracket
For fuel pump control unit -J538-.
Removing and installing fuel pump control unit -J538- → Chapter.
5 -  Bolt
Renew after removing
20 Nm + 90°
6 -  Bolt
Renew after removing
8 Nm + 90°
7 -  Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
8 -  Bolt
Renew after removing
For securing fuel filler neck.
8 Nm + 90°
9 -  Earth connection
For fuel filler neck
For diverting electrostatic charge
10 -  Breather line
To activated charcoal filter
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
11 -  Breather line
To activated charcoal filter
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
12 -  Fuel tank
Removing and installing → Chapter.
13 -  Bolt
Renew after removing
20 Nm + 90°
14 -  Nut
For heat shield
2 Nm
15 -  Heat shield
For fuel tank
16 -  Securing strap
17 -  Bolts
Renew after removing
20 Nm + 90°
Fuel tank
...

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension
1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connecti ...

Other materials:

Assembly overview - suspension strut, upper suspension link
1 -  Spring seat Note correct installation position 2 -  Shock absorber Different versions are possible. Refer to → Electronic Parts Catalogue “ETKA”. 3 -  Bolt ...

Removing and installing brake pads or linings
Special tools and workshop equipment required Vehicle diagnosis, testing and information system -VAS 5051- Tool set for brake bleeding -VAS 6564- Insert tool with ratchet -VAS 6784- Bit attachment (7 mm) -T10503- ...

Overview of fitting locations - entry and start authorisation system, RHD vehicles
1 -  Immobiliser reader coil -D2- Removing and installing → Chapter 2 -  Control unit for electronic steering column lock -J764- Removing and installing → Running gear, axles, steering ...

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