Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with multi-link rear suspension

Volkswagen Golf Service & Repair Manual / Fuel supply system - Petrol engines / Fuel supply, gas operation / Fuel tank / Assembly overview - fuel tank, vehicles with multi-link rear suspension

Assembly overview - fuel tank, vehicles with multi-link rear suspension

1 -

Fuel line

Vehicles with auxiliary heater

To metering pump -V54-

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

2 -	Fuel supply line

To engine.

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

3 -	Breather line

To activated charcoal filter solenoid valve 1 -N80-

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

4 -

Bracket

For fuel pump control unit -J538-.

Removing and installing fuel pump control unit -J538- → Chapter.

5 -

Bolt

Renew after removing

20 Nm + 90°

6 -

Bolt

Renew after removing

8 Nm + 90°

7 -

Cap

Screw in until engages audibly

Secured to tank flap unit by means of retaining strap.

8 -

Bolt

Renew after removing

For securing fuel filler neck.

8 Nm + 90°

9 -	Earth connection

For fuel filler neck

For diverting electrostatic charge

10 -	Breather line

To activated charcoal filter

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

11 -	Breather line

To activated charcoal filter

Clipped onto fuel tank

Do not kink

To pull off, press release button on connection.

Plug-in connectors must engage »audibly« when joined.

Ensure plug-in connector is secured properly by pulling it.

Disconnect plug-in connectors → Chapter

12 -

Fuel tank

Removing and installing → Chapter.

13 -

Bolt

Renew after removing

20 Nm + 90°

14 -

Nut

For heat shield

2 Nm

15 -	Heat shield

For fuel tank

16 -	Securing strap

17 -

Bolts

Renew after removing

20 Nm + 90°

Fuel tank

...

Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension

1 - Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 - Earth connecti ...

Other materials:

Checklist
To ensure your own safety and the safety of your passengers, observe the following actions in the specified order : Find a firm and level surface suitable for lifting the vehicle. Switch off the engine. Select a gear if the vehicle has a manual gearbox, or move the selector lever ...

Removing and installing coolant temperature sender -G62
Removing Engine cold – Briefly open cap of coolant expansion tank -arrow- in order to release residual pressure in the cooling system, then tighten the cap ...

Removing and installing vibration damper
Special tools and workshop equipment required Counterhold -T10475- Removing – Remove noise insulation → General body repairs, ...