Volkswagen Golf Service & Repair Manual: Assembly overview - fuel tank, vehicles with multi-link rear suspension
| 1 - | Fuel line |
| Vehicles with auxiliary heater |
| To metering pump -V54- |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 2 - | Fuel supply line |
| To engine. |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 3 - | Breather line |
| To activated charcoal filter solenoid valve 1 -N80- |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 4 - | Bracket |
| For fuel pump control unit -J538-. |
| Removing and installing fuel pump control unit -J538- → Chapter. |
| 5 - | Bolt |
| Renew after removing |
| 20 Nm + 90° |
| 6 - | Bolt |
| Renew after removing |
| 8 Nm + 90° |
| 7 - | Cap |
| Screw in until engages audibly |
| Secured to tank flap unit by means of retaining strap. |
| 8 - | Bolt |
| Renew after removing |
| For securing fuel filler neck. |
| 8 Nm + 90° |
| 9 - | Earth connection |
| For fuel filler neck |
| For diverting electrostatic charge |
| 10 - | Breather line |
| To activated charcoal filter |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 11 - | Breather line |
| To activated charcoal filter |
| Clipped onto fuel tank |
| Do not kink |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly« when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors → Chapter |
| 12 - | Fuel tank |
| Removing and installing → Chapter. |
| 13 - | Bolt |
| Renew after removing |
| 20 Nm + 90° |
| 14 - | Nut |
| For heat shield |
| 2 Nm |
| 15 - | Heat shield |
| For fuel tank |
| 16 - | Securing strap |
| 17 - | Bolts |
| Renew after removing |
| 20 Nm + 90° |
Fuel tank
...
Assembly overview - fuel tank, vehicles with front-wheel drive and torsion
beam rear suspension
1 -
Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -
Earth connecti ...
Other materials:
Removing and installing drive shaft, left drive shaft, constant velocity
joints VL100 and VL107, e-Golf
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
Press tool -T10520-
...
Removing and installing rear interior light/reading light
Removing
Caution
Danger of damage to component surfaces.
When using leverage tools, mask visible areas of the
component with commercially available adhesive tape.
...
Stripped profile
Tyres with stripped profile
Such damage usually develops over a longer period of time.
If an already damaged tyre is exposed to high stress, the
centrifugal forces which occur at high speeds can tear
components off the tyre.
...
