Volkswagen Golf Service & Repair Manual: Assembly overview - front brakes PC57 and C60
 Note
| After every brake pad change, depress brake pedal firmly
several times with vehicle stationary, so that brake pads are
properly seated in their normal operating position. |
| Use the brake filling and bleeding equipment -VAS 5234- to
draw off brake fluid from the brake fluid reservoir. |
| Before removing a brake caliper or disconnecting a brake
hose, fit brake pedal depressor -V.A.G 1869/2- (when doing this,
release pressure in system). |
| Assembly overview - front brakes PC57 and C60: |
|
|
|
| Always renew on both sides of an axle. |
| Remove brake caliper and brake carrier prior to removing. |
| Apply thin coat of lithium grease G 052150 A2 to brake pad guide
surfaces. |
| Thickness: 14 mm not including backplate. |
| With front right brake pad wear indicator |
| When wear reaches a predetermined limit (approx. 4 mm), the warning
lamp in the dash panel insert comes on. Sensors can be renewed
individually. |
| Wear limit: 2 mm not including backplate. |
| Checking thickness
→ Booklet. |
| Always renew on both sides of an axle. |
| Removing and installing
→ Chapter |
| Allocation
→ Electronic Parts Catalogue (ETKA). |
| Do not disconnect brake hose when changing pads. |
| Removing and installing
→ Chapter |
| Allocation
→ Electronic Parts Catalogue (ETKA). |
| 9 - |
Hexagon bolt (self-locking) |
| Always renew after removing |
| 11 - |
Wheel bearing housing |
| With bolted brake carrier. |
| Allocation
→ Electronic Parts Catalogue (ETKA). |
| 12 - |
Brake hose with banjo union and banjo bolt |
| Ensure correct installation position |
Note
After every brake pad change, depress brake pedal firmly several
times with vehicle stationary, so that brake pads are properly seated in
their normal operating posi ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with
auxiliary heater
1 -
Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; fuel filter cannot be renewed
separately
Carrying out electrical test of fuel pump in
Guided fault finding mode → ...
Exterior mirrors
Fig. 94 In the driver door: rotary knob
for the exterior mirrors
First read and observe the introductory information
and safety warnings
When the ignition is switched on, turn the rotary knob
to the desired position:
Fold exterior
mirr ...
Checking child seat anchors after an accident
Points to check
Child seat anchors must be checked for damage and
deformation after an accident.
Child seat anchors welded to the body or the seats/backrests
or bolted in place may not be repaired or straightened.
...
© 2016-2026 Copyright www.vwgolf.org
Assembly overview - FS III front brake
Removing and installing brake pads, FS III front brake