Volkswagen Golf Service & Repair Manual: Assembly overview - front brakes PC57 and C60
Note
After every brake pad change, depress brake pedal firmly
several times with vehicle stationary, so that brake pads are
properly seated in their normal operating position. |
Use the brake filling and bleeding equipment -VAS 5234- to
draw off brake fluid from the brake fluid reservoir. |
Before removing a brake caliper or disconnecting a brake
hose, fit brake pedal depressor -V.A.G 1869/2- (when doing this,
release pressure in system). |
Assembly overview - front brakes PC57 and C60: |
|
|
|
Always renew on both sides of an axle. |
Remove brake caliper and brake carrier prior to removing. |
Apply thin coat of lithium grease G 052150 A2 to brake pad guide
surfaces. |
Thickness: 14 mm not including backplate. |
With front right brake pad wear indicator |
When wear reaches a predetermined limit (approx. 4 mm), the warning
lamp in the dash panel insert comes on. Sensors can be renewed
individually. |
Wear limit: 2 mm not including backplate. |
Checking thickness
→ Booklet. |
Always renew on both sides of an axle. |
Removing and installing
→ Chapter |
Allocation
→ Electronic Parts Catalogue (ETKA). |
Do not disconnect brake hose when changing pads. |
Removing and installing
→ Chapter |
Allocation
→ Electronic Parts Catalogue (ETKA). |
9 - |
Hexagon bolt (self-locking) |
Always renew after removing |
11 - |
Wheel bearing housing |
With bolted brake carrier. |
Allocation
→ Electronic Parts Catalogue (ETKA). |
12 - |
Brake hose with banjo union and banjo bolt |
Ensure correct installation position |
Note
After every brake pad change, depress brake pedal firmly several
times with vehicle stationary, so that brake pads are properly seated in
their normal operating posi ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Safety precautions when working on high-voltage system
Danger to life due to high voltage
The high-voltage system is under high voltage. There is a risk of
severe or fatal injury due to electric shock.
–
Persons with life-preserving or other electronic medical devices in
or on their body must not perf ...
Principle circuit diagrams for various purging circuits
Note
The arrows in the following illustrations show the direction
of flow of the refrigerant during purging. The refrigerant flows
against the direction of flow during normal conditioning of the
air, which is why the high-pressure system o ...
Assembly overview - rear window
1 -
Rear window
Removing and installing
→ Chapter
2 -
PUR adhesive sealant
Cross section of bead: -width b- = 7 mm,
-height a- = 10 mm (including precoating,
residual material on window glass and w ...
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