Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL107
| 1 - | Bolt |
| Renew after removing |
| Loosening and tightening → Chapter |
| Before fitting, clean the threads in the CV joint using a thread tap. |
| 200 Nm +180° |
| 2 - | Outer constant velocity joint |
| Renew only as complete unit |
| Removing → Anchor. |
| Installing: drive onto shaft to stop using plastic hammer |
| Checking → Chapter |
| 3 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
| 4 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 5 - | Boot |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| 6 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 7 - | Drive shaft |
| 8 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 9 - | Boot for constant velocity joint |
| Material: Hytrel (polyester elastomer) |
| Without breather hole |
| Check for splits and chafing |
| Drive off constant velocity joint with a drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
| 10 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 11 - | Locking plate |
| 12 - | Cap |
| Drive off carefully with drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
| Adhesive surface must be free of oil and grease! |
| 13 - | Inner constant velocity joint |
| Renew only as complete unit |
| Pressing off → Fig. |
| Pressing on → Fig. |
| Checking → Chapter |
| 14 - | Retaining ring |
| Remove and install with circlip pliers -VW 161 A-. |
| 15 - | Cover |
| Renew after removing |
| Always renew |
| Pressing off → Fig. |
| 16 - | Multi-point socket head bolt |
| Renew after removing |
| M10 x 52 |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
| 70 Nm |
Assembly overview - drive shaft, constant velocity joint VL100
1 -
Outer constant velocity joint
Renew only as complete unit
Removing
→ Anchor.
Installing: drive onto sha ...
Assembly overview - drive shaft, triple roller joint AAR3300i
1 -
Bolt
Renew after removing
Loosening and tightening
→ Chapter
Before fitting, clean the threads in the C ...
Other materials:
Searching for leaks in refrigerant circuits using leak detector -V.A.G 1796
Note
Small leaks can be detected with, for example, an electronic
leak detector.
–
Evacuate refrigerant circuit using an air conditioner
service station
→ Chapter.
Note
...
Assembly overview - rear brakes
Assembly overview - rear brakes:
Note
Use the brake filling and bleeding equipment -VAS 5234- to
draw off brake fluid from the brake fluid reservoir.
Before removing a brake caliper or disconnecting ...
Dismantling and assembling drive shaft, triple roller joint AAR3300i
Special tools and workshop equipment required
Thrust plate -VW 401-
Thrust plate -VW 402-
Press tool -VW 408 A-
Press tool -VW 411-
Tube -VW 416 B-
Th ...
