Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL107

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Assembly overview - drive shaft, constant velocity joint VL107

Assembly overview - drive shaft, constant velocity joint VL107

1 -

Bolt

Renew after removing

Loosening and tightening → Chapter

Before fitting, clean the threads in the CV joint using a thread tap.

200 Nm +180°

2 -	Outer constant velocity joint

Renew only as complete unit

Removing → Anchor.

Installing: drive onto shaft to stop using plastic hammer

Checking → Chapter

3 -	Retaining ring

Renew after removing

Insert in groove in shaft

4 -

Clamp

Renew after removing

Tightening → Fig.

5 -

Boot

Check for splits and chafing

Material: Hytrel (polyester elastomer)

6 -

Clamp

Renew after removing

Tightening → Fig.

7 -	Drive shaft

8 -

Clamp

Renew after removing

Tightening → Fig.

9 -	Boot for constant velocity joint

Material: Hytrel (polyester elastomer)

Without breather hole

Check for splits and chafing

Drive off constant velocity joint with a drift

Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.

10 -

Clamp

Renew after removing

Tightening → Fig.

11 -	Locking plate

12 -

Cap

Drive off carefully with drift

Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.

Adhesive surface must be free of oil and grease!

13 -	Inner constant velocity joint

Renew only as complete unit

Pressing off → Fig.

Pressing on → Fig.

Checking → Chapter

14 -	Retaining ring

Remove and install with circlip pliers -VW 161 A-.

15 -

Cover

Renew after removing

Always renew

Pressing off → Fig.

16 -	Multi-point socket head bolt

Renew after removing

M10 x 52

Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.

70 Nm

Assembly overview - drive shaft, constant velocity joint VL100

1 - Outer constant velocity joint Renew only as complete unit Removing → Anchor. Installing: drive onto sha ...

Assembly overview - drive shaft, triple roller joint AAR3300i

1 - Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the C ...

Other materials:

Adjusting wiper arms
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Note If it is necessary for the wiper motor to run during the working procedure, ...

Introduction
This chapter contains information on the following subjects: → Jump lead connection point (earth connection) → How to start the engine using jump leads If the engine fails to start because the vehicle battery is flat, the flat battery can be connected to the battery of another ...

Seam seals, body of hybrid vehicles
Note Seam seals made during repair work must be identical in appearance and thickness to the original seam seals. To avoid damage or faulty operation, brush seam seals smooth near attachments which must be attached. ...