Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL100
| 1 - | Outer constant velocity joint |
| Renew only as complete unit |
| Removing → Anchor. |
| Installing: drive onto shaft to stop using plastic hammer |
| Checking → Chapter |
| 2 - | Bolt |
| Renew after removing |
| Loosening and tightening → Chapter |
| 200 Nm +180° |
| 3 - | Right drive shaft |
| 4 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 5 - | Boot |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| 6 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 7 - | Dished spring |
| Installation position → Fig. |
| Allocation → Electronic Parts Catalogue “ETKA”. |
| 8 - | Thrust washer |
| Installation position → Fig. |
| Allocation → Electronic Parts Catalogue “ETKA”. |
| 9 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
| 10 - | Boot for constant velocity joint |
| Material: Hytrel (polyester elastomer) |
| Without breather hole |
| Check for splits and chafing |
| Drive off constant velocity joint with a drift |
| Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing. |
| 11 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 12 - | Left drive shaft |
| 13 - | Locking plate |
| 14 - | Multi-point socket head bolt |
| M8 x 48 |
| Renew after removing |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
| 40 Nm |
| 15 - | Retaining ring |
| Remove and install with circlip pliers -VW 161 A- |
| 16 - | Seal |
| Adhesive surface on constant velocity joint must be free of oil and grease! |
| 17 - | Inner constant velocity joint |
| Renew only as complete unit |
| Pressing off → Fig. |
| Pressing on → Fig. |
| Checking → Chapter |
| 18 - | Dished spring |
| Installation position → Anchor |
Overview - drive shaft
I -
→ Chapter „Assembly overview - drive shaft, constant velocity joint
VL100“
II -
→ Chapter „Assembly overview - ...
Assembly overview - drive shaft, constant velocity joint VL107
1 -
Bolt
Renew after removing
Loosening and tightening
→ Chapter
Before fitting, clean the threads in the C ...
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Note
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t ...
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Special tools and workshop equipment
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Removing
–
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→ Chapter.
...
Minimum curing periods for bonded windows
WARNING
There are special requirements for renewing bonded
windows. One of these standards is, for example, that a
freshly bonded windscreen must comply with the safety
requirements, even in an accident, fo ...
