VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL100

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Assembly overview - drive shaft, constant velocity joint VL100

Assembly overview - drive shaft, constant velocity joint VL100

1 -  Outer constant velocity joint
Renew only as complete unit
Removing → Anchor.
Installing: drive onto shaft to stop using plastic hammer
Checking → Chapter
2 -  Bolt
Renew after removing
Loosening and tightening → Chapter
200 Nm +180°
3 -  Right drive shaft
4 -  Clamp
Renew after removing
Tightening → Fig.
5 -  Boot
Check for splits and chafing
Material: Hytrel (polyester elastomer)
6 -  Clamp
Renew after removing
Tightening → Fig.
7 -  Dished spring
Installation position → Fig.
Allocation → Electronic Parts Catalogue “ETKA”.
8 -  Thrust washer
Installation position → Fig.
Allocation → Electronic Parts Catalogue “ETKA”.
9 -  Retaining ring
Renew after removing
Insert in groove in shaft
10 -  Boot for constant velocity joint
Material: Hytrel (polyester elastomer)
Without breather hole
Check for splits and chafing
Drive off constant velocity joint with a drift
Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.
11 -  Clamp
Renew after removing
Tightening → Fig.
12 -  Left drive shaft
13 -  Locking plate
14 -  Multi-point socket head bolt
M8 x 48
Renew after removing
Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.
40 Nm
15 -  Retaining ring
Remove and install with circlip pliers -VW 161 A-
16 -  Seal
Adhesive surface on constant velocity joint must be free of oil and grease!
17 -  Inner constant velocity joint
Renew only as complete unit
Pressing off → Fig.
Pressing on → Fig.
Checking → Chapter
18 -  Dished spring
Installation position → Anchor
Overview - drive shaft
I -  → Chapter „Assembly overview - drive shaft, constant velocity joint VL100“ II -  → Chapter „Assembly overview - ...

Assembly overview - drive shaft, constant velocity joint VL107
1 -  Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the C ...

Other materials:

Emptying fuel tank with fuel pump intact, engine code CWVA
Special tools and workshop equipment required Removal wedge -3409- Remote control -V.A.G 1348/3A- Test instrument adapter/DSO (5-pin) -VAS 5565- Fuel extractor -VAS 5190- Fuel extractor -VAS 5190 A- for ...

Operation via the infotainment system
First read and observe the introductory information and safety warnings Various Climatronic settings can also be adjusted via the infotainment system. Opening the Air conditioning menu Press the     button. OR: press the MENU infotainment button. Use the right-hand ...

Removing and installing dash panel
Special tools and workshop equipment required       Torque wrench -V.A.G 1783- Removing –  Remove centre console → Chapter. ...

© 2016-2022 Copyright www.vwgolf.org