VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, constant velocity joint VL100

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Assembly overview - drive shaft, constant velocity joint VL100

Assembly overview - drive shaft, constant velocity joint VL100

1 -  Outer constant velocity joint
Renew only as complete unit
Removing → Anchor.
Installing: drive onto shaft to stop using plastic hammer
Checking → Chapter
2 -  Bolt
Renew after removing
Loosening and tightening → Chapter
200 Nm +180°
3 -  Right drive shaft
4 -  Clamp
Renew after removing
Tightening → Fig.
5 -  Boot
Check for splits and chafing
Material: Hytrel (polyester elastomer)
6 -  Clamp
Renew after removing
Tightening → Fig.
7 -  Dished spring
Installation position → Fig.
Allocation → Electronic Parts Catalogue “ETKA”.
8 -  Thrust washer
Installation position → Fig.
Allocation → Electronic Parts Catalogue “ETKA”.
9 -  Retaining ring
Renew after removing
Insert in groove in shaft
10 -  Boot for constant velocity joint
Material: Hytrel (polyester elastomer)
Without breather hole
Check for splits and chafing
Drive off constant velocity joint with a drift
Coat sealing surface of constant velocity joint with -D 454 300 A2- before installing.
11 -  Clamp
Renew after removing
Tightening → Fig.
12 -  Left drive shaft
13 -  Locking plate
14 -  Multi-point socket head bolt
M8 x 48
Renew after removing
Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.
40 Nm
15 -  Retaining ring
Remove and install with circlip pliers -VW 161 A-
16 -  Seal
Adhesive surface on constant velocity joint must be free of oil and grease!
17 -  Inner constant velocity joint
Renew only as complete unit
Pressing off → Fig.
Pressing on → Fig.
Checking → Chapter
18 -  Dished spring
Installation position → Anchor
Overview - drive shaft
I -  → Chapter „Assembly overview - drive shaft, constant velocity joint VL100“ II -  → Chapter „Assembly overview - ...

Assembly overview - drive shaft, constant velocity joint VL107
1 -  Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the C ...

Other materials:

Radar sensor
Fig. 168 In the front bumper: radar sensor First read and observe the introductory information and safety warnings A radar sensor is fitted to the front bumper to monitor the traffic situation  . Vehicles travelling ahead can thus be detected up to a distance of approximately 120 m. T ...

Removing and installing water drain hoses
  Note In models for “NAR” market, the left rear water drain hose ends in the left wheel housing. Removing front water drain hose –  Remove A-pillar trim → General body repairs, interior; Rep. gr.70. ...

Removing and installing luggage compartment light -W3-
Removing   Caution Danger of damage to component surfaces. When using leverage tools, mask visible areas of the component with commercially available adhesive tape. ...

© 2016-2025 Copyright www.vwgolf.org