Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, triple roller joint AAR3300i

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Drive shaft / Assembly overview - drive shaft, triple roller joint AAR3300i

Assembly overview - drive shaft, triple roller joint AAR3300i

1 -

Bolt

Renew after removing

Loosening and tightening → Chapter

Before fitting, clean the threads in the CV joint using a thread tap.

200 Nm +180°

2 -	Outer constant velocity joint

Renew only as complete unit

Removing → Anchor.

Installing: drive onto shaft with plastic hammer until compressed circlip seats

Checking → Chapter

3 -	Retaining ring

Renew after removing

Insert in groove in shaft

4 -

Clamp

Renew after removing

Tightening → Fig.

5 -	Boot for constant velocity joint

Check for splits and chafing

Material: Hytrel (polyester elastomer)

6 -

Clamp

Renew after removing

Tightening → Fig.

7 -	Drive shaft

8 -	Triple roller star with rollers

The chamfer -arrow- points towards drive shaft splines.

Removing → Anchor.

9 -	Retaining ring

Renew after removing

Insert in groove in shaft

10 -

Clamp

Renew after removing

Tightening → Fig.

11 -	Boot for triple roller joint

Check for splits and chafing

12 -

Clamp

Renew after removing

Tightening → Fig.

13 -

Adapter

14 -	Joint body

Removing → Anchor.

15 -	Multi-point socket head bolt

M10 x 23

Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.

70 Nm

16 -	Joint body

Removing → Anchor.

17 -	Retaining ring

Renew after removing

Insert in groove in shaft

Assembly overview - drive shaft, constant velocity joint VL107

1 - Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the C ...

Removing and installing drive shaft, left drive shaft, constant velocity joints VL100 and VL107, except for e-Golf

Special tools and workshop equipment required Torque wrench -V.A.G 1332- ...

Other materials:

Frontal collisions and the laws of physics
Fig. 59 Unbelted occupants in a vehicle heading for a brick wall Fig. 60 Unbelted occupants in a vehicle striking a brick wall First read and observe the introductory information and safety warnings The physical principles involved in a frontal collision are relatively simple. As soon ...

Detaching fibre optic cable from cable harness connector
Removing – Pull fibre optic cable connector off the relevant control unit. – Release the locking mechanism in fibre optic cable connector -1- by pressing it. – ...

Notes for vehicles with start-stop system
Observe the safety precautions for vehicles with a Start/Stop system → Chapter. The following abort conditions deactivate the start-stop-function: The Start/Stop system has been switched off via th ...