Volkswagen Golf Service & Repair Manual: Assembly overview - drive shaft, triple roller joint AAR3300i
| 1 - | Bolt |
| Renew after removing |
| Loosening and tightening → Chapter |
| Before fitting, clean the threads in the CV joint using a thread tap. |
| 200 Nm +180° |
| 2 - | Outer constant velocity joint |
| Renew only as complete unit |
| Removing → Anchor. |
| Installing: drive onto shaft with plastic hammer until compressed circlip seats |
| Checking → Chapter |
| 3 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
| 4 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 5 - | Boot for constant velocity joint |
| Check for splits and chafing |
| Material: Hytrel (polyester elastomer) |
| 6 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 7 - | Drive shaft |
| 8 - | Triple roller star with rollers |
| The chamfer -arrow- points towards drive shaft splines. |
| Removing → Anchor. |
| 9 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
| 10 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 11 - | Boot for triple roller joint |
| Check for splits and chafing |
| 12 - | Clamp |
| Renew after removing |
| Tightening → Fig. |
| 13 - | Adapter |
| 14 - | Joint body |
| Removing → Anchor. |
| 15 - | Multi-point socket head bolt |
| M10 x 23 |
| Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
| 70 Nm |
| 16 - | Joint body |
| Removing → Anchor. |
| 17 - | Retaining ring |
| Renew after removing |
| Insert in groove in shaft |
Assembly overview - drive shaft, constant velocity joint VL107
1 -
Bolt
Renew after removing
Loosening and tightening
→ Chapter
Before fitting, clean the threads in the C ...
Removing and installing drive shaft, left drive shaft, constant velocity
joints VL100 and VL107, except for e-Golf
Special tools and workshop equipment
required
Torque wrench -V.A.G 1332-
...
Other materials:
Removing and installing emblems at rear
Note
The emblem cannot be removed without damage.
Removing
–
Use a screwdriver -3- to carefully
lever manufacturer emblem -1- off swivel
badge -2- in
-direction of arrow A-.
Installing
–
Pres ...
Removing and installing engine control unit -J623- (with metal locking
plate)
Special tools and workshop equipment
required
Hot air blower -VAS 1978/14A--1-
with nozzle -2- from wiring harness
repair set -VAS 1978 B-
Small grinder (commerci ...
Removing and installing head restraint
Removing
Note
The head restraints can be renewed with front seat installed.
The release button of the driver seat is located on outer right side
in direction of travel. The re ...
