Volkswagen Golf Service & Repair Manual: Assembly overview - door

Volkswagen Golf Service & Repair Manual / General body repairs, exterior / Rear door, sliding door, wing doors, central locking / Door / Assembly overview - door

Note

Only the left side is shown. The right side is similar.

After renewal of B-pillar, the specified torque for bolts -2 and 5- as well as for -14 and 17- changes.

Assembly overview - door

1 -

Rear door

Removing and installing → Chapter
Adjusting → Chapter

2 -

Bolt

Loosening once to adjust door is allowed, afterwards renew always
Installed from inside vehicle
To remove and install, B-pillar lower trim must be removed first
50 Nm

Note

After renewal of A-pillar the specified torque changes.

Specified torque after renewal of A-pillar: 20 Nm + 90°

3 -	Door hinge

The hinge is split
Lower part is secured to hinge upper part with bolt -8-

4 -

Cap

For bolt -8-

5 -

Bolt

Loosening once to adjust door is allowed, afterwards renew always
Installed from inside vehicle.
To remove and install, B-pillar lower trim must be removed first.
50 Nm

Note

After renewal of A-pillar the specified torque changes.

Specified torque after renewal of A-pillar: 20 Nm + 90°

6 -

Cap

For bolt -7-

7 -

Bolt

Always renew, loosening it once to adjust door is allowed.
50 Nm

8 -

Bolt

Connects upper part of hinge to bottom part of hinge
23 Nm

9 -	Door hinge

The hinge is split
Upper part is secured to hinge lower part with bolt -8-

10 -

Bolt

30 Nm

11 -

Bolt

Qty. 2
9 Nm

12 -	Door arrester

Removing and installing → Chapter

13 -	Door hinge

The hinge is split
Lower part is secured to hinge upper part with bolt -8-

14 -

Bolt

Loosening once to adjust door is allowed, afterwards renew always
Installed from inside vehicle
To remove and install, B-pillar lower trim must be removed first.
50 Nm

Note

After renewal of A-pillar the specified torque changes.

Specified torque after renewal of A-pillar: 20 Nm + 90°

15 -	Door hinge

The hinge is split
Upper part is secured to hinge lower part with bolt -8-

16 -

Bolt

Always renew, loosening it once to adjust door is allowed
50 Nm

17 -

Bolt

Loosening once to adjust door is allowed, afterwards renew always
Installed from inside vehicle
To remove and install, B-pillar lower trim must be removed first
50 Nm

Note

After renewal of A-pillar the specified torque changes.
Specified torque after renewal of A-pillar: 20 Nm + 90°

Removing and installing door

Special tools and workshop equipment required Door alignment tool -3320- Universal joint for 3320 -3 ...

Other materials:

Emptying fuel tank if it is less than 3/4 full
Special tools and workshop equipment required Removal wedge -3409- Wrench -T10202- Torque wrench -V.A.G 1332- Fuel extractor -VAS 5190- Fuel extractor -VAS 5190 A- for E 85 fuel (not shown). &nb ...

Charging battery with battery charger -VAS 5900-
WARNING Danger of injury! Observe warning notices and safety regulations → Chapter! WARNING It is not permissible ...

Maximum permitted gross combination weight
First read and observe the introductory information and safety warnings All data in the official vehicle documents take precedence over these data. All data in this manual apply to the basic German model. The vehicle data sticker in the service schedule and the official vehicle documents sho ...