Volkswagen Golf Service & Repair Manual: Assembly overview - door

Volkswagen Golf Service & Repair Manual / General body repairs, exterior / Rear door, sliding door, wing doors, central locking / Door / Assembly overview - door

Note

Only the left side is shown. The right side is similar.

After renewal of B-pillar, the specified torque for bolts -2 and 5- as well as for -14 and 17- changes.

Assembly overview - door

1 -

Rear door

Removing and installing → Chapter
Adjusting → Chapter

2 -

Bolt

Loosening once to adjust door is allowed, afterwards renew always
Installed from inside vehicle
To remove and install, B-pillar lower trim must be removed first
50 Nm

Note

After renewal of A-pillar the specified torque changes.

Specified torque after renewal of A-pillar: 20 Nm + 90°

3 -	Door hinge

The hinge is split
Lower part is secured to hinge upper part with bolt -8-

4 -

Cap

For bolt -8-

5 -

Bolt

Loosening once to adjust door is allowed, afterwards renew always
Installed from inside vehicle.
To remove and install, B-pillar lower trim must be removed first.
50 Nm

Note

After renewal of A-pillar the specified torque changes.

Specified torque after renewal of A-pillar: 20 Nm + 90°

6 -

Cap

For bolt -7-

7 -

Bolt

Always renew, loosening it once to adjust door is allowed.
50 Nm

8 -

Bolt

Connects upper part of hinge to bottom part of hinge
23 Nm

9 -	Door hinge

The hinge is split
Upper part is secured to hinge lower part with bolt -8-

10 -

Bolt

30 Nm

11 -

Bolt

Qty. 2
9 Nm

12 -	Door arrester

Removing and installing → Chapter

13 -	Door hinge

The hinge is split
Lower part is secured to hinge upper part with bolt -8-

14 -

Bolt

Loosening once to adjust door is allowed, afterwards renew always
Installed from inside vehicle
To remove and install, B-pillar lower trim must be removed first.
50 Nm

Note

After renewal of A-pillar the specified torque changes.

Specified torque after renewal of A-pillar: 20 Nm + 90°

15 -	Door hinge

The hinge is split
Upper part is secured to hinge lower part with bolt -8-

16 -

Bolt

Always renew, loosening it once to adjust door is allowed
50 Nm

17 -

Bolt

Loosening once to adjust door is allowed, afterwards renew always
Installed from inside vehicle
To remove and install, B-pillar lower trim must be removed first
50 Nm

Note

After renewal of A-pillar the specified torque changes.
Specified torque after renewal of A-pillar: 20 Nm + 90°

Removing and installing door

Special tools and workshop equipment required Door alignment tool -3320- Universal joint for 3320 -3 ...

Other materials:

Checking
Switch off ignition. – Connect manifold gauge (air conditioner service station). – Read pressure gauge. It may display two results, A and B. Ambie ...

Removing and installing manually operated anti-dazzle interior mirror, without rain and light sensor -G397- and front camera for driver assist systems -R242-
Removing – Turn interior mirror -2- anti-clockwise -arrow- by 90° (1/4 turn). – Remove interior mirror -2- from glued-on retaining plate -1-. Installing Note ...

High-pressure safety valve
The high-pressure safety valve is fitted to the air conditioner compressor or the receiver. The valve opens at a pressure above approx. 38 bar and closes again when the pressure has dropped (approx. 30 bar). Not all the ...