VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing door

Special tools and workshop equipment required
  Door alignment tool -3320-
  Universal joint for 3320 -3320/1-
  Bit for 3320 -3320/2-
  Bit for 3320 -3320/3-
  Torque wrench -V.A.G 1331-
  Socket -3410-
  Setting gauge -3371-
   
  Note
The removal and installation sequence is described for the rear left door only. Removal and installation of the rear right door are similar.
Removing
 

Removal wedge -3409-
Removal wedge -3409-

Removing and installing door

–  Press wedge -T10383/1- between bellows -3- and locking mechanism -2--arrow a-.
–  Push locking mechanism upwards -2- with wedge -T10383/1--arrow b- and separate electrical connector -3- from coupling station -arrow c-.
–  If fitted, remove covers of bolts -7-.
–  Loosen bolts -7- at hinges -arrow e-, but do not remove them.
–  Unscrew bolt -4- for door retaining strap -6-.
–  Push door retaining strip -6- inwards -arrow d-.
–  Lift front door -1- with upper parts of hinges -6- upwards -arrow f- out of lower parts of hinges.

 
Installing
   

Removing and installing door

Install in reverse order of removal. To this end, the following should be observed:
  Caution
Prior to installing the rear door, the door retaining strap must be folded towards the inside of the vehicle in order to avoid damage to the paintwork.
  Note
After installation of the rear door, the hinge arms must be flush one above the other.
–  Adjust rear door -1- → Chapter.
–  Observe front door shut lines -1- → Rep. gr.00.
Specified torques
  → Chapter „Assembly overview - door“
Assembly overview - door
  Note   Only the left side is shown. The right side is similar.   After renewal of B-pillar, the specified torque for bolts -2 and 5- as well as for ...

Adjusting door
Special tools and workshop equipment required   Door alignment tool -3320-   Universal joint for 3320 -3 ...

Other materials:

Removing and installing towing bracket
Removing   Note   Minor differences will be encountered on removal and installation, depending on version.   For some versions the exhaust system may have to be ...

Various securing systems
Fig. 77 On the rear seats: figures Ⓐ and Ⓑ illustrate the main securing points for the child restraint system on the lower retaining rings and top tether. Figure Ⓒ shows how to secure the child restraint system using the vehicle seat belt First read and observe the introductory informa ...

Removing and installing charge air cooling pump -V188-
Special tools and workshop equipment required     Hose clamps up to 25 mm -3094-   Drip tray for workshop hoist -VAS 6208- ...

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