VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Assembly overview - brake pedal, LHD vehicles

  Note
The handbrake pedal travel must not be restricted by additional floor coverings.
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
   

Assembly overview - brake pedal, LHD vehicles

1 -  Self-locking hexagon nut
Always renew after removing
Bolting sequence → Fig.
25 Nm
2 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
3 -  Pedal cluster with mounting bracket
Removing and installing → Chapter
4 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
5 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
6 -  Cap
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Bearing shell
9 -  Support
For ball head of brake servo plunger rod.
10 -  Securing clip
Renew
Insert into both holes in mounting bracket.

 
     
Bolting sequence:
 

Assembly overview - brake pedal, LHD vehicles

Brake pedal
...

Assembly overview - brake pedal, RHD vehicles
  Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot pin. The pivot pin must remain ...

Other materials:

Working on airbag system
  WARNING When work is performed on the airbag system (pyrotechnical components, airbag control unit -J234-, wiring) the battery earth strap must be disconnected when the ignition is switched on. ...

Removing and installing washer fluid reservoir
  Note The washer fluid reservoir (which is the same for the windscreen and the rear window washer systems) is located in the front left wheel housing. –  Removing and installing washer fluid reservoir →&nb ...

Electronic immobilizer
First read and observe the introductory information and safety warnings The immobilizer helps to prevent the engine from being started and driven with an unauthorised vehicle key. There is a chip in the key. It automatically deactivates the immobilizer when the vehicle key is inserted into ...

© 2016-2026 Copyright www.vwgolf.org