VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Assembly overview - brake pedal, LHD vehicles

  Note
The handbrake pedal travel must not be restricted by additional floor coverings.
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
   

Assembly overview - brake pedal, LHD vehicles

1 -  Self-locking hexagon nut
Always renew after removing
Bolting sequence → Fig.
25 Nm
2 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
3 -  Pedal cluster with mounting bracket
Removing and installing → Chapter
4 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
5 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
6 -  Cap
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Bearing shell
9 -  Support
For ball head of brake servo plunger rod.
10 -  Securing clip
Renew
Insert into both holes in mounting bracket.

 
     
Bolting sequence:
 

Assembly overview - brake pedal, LHD vehicles

Brake pedal
...

Assembly overview - brake pedal, RHD vehicles
  Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot pin. The pivot pin must remain ...

Other materials:

Removing and installing intake manifold sender -GX9-
Intake manifold sender -GX9- consists of: Intake air temperature sensor 2 -G299- Intake manifold pressure sender -G71- Removing –  Remove air filter housing ...

Diesel particulate filter
First read and observe the introductory information and safety warnings The diesel particulate filter filters out soot particles in the exhaust gas. The soot particles are collected in the filter and burnt off. To assist in this combustion process, Volkswagen recommends that you avoid making ...

Temporary spare wheels
Notes on temporary spare wheels Inform your customers about the following notes and, if appropriate, refer also to the user's manual of the vehicle as the need arises.     The followin ...

© 2016-2025 Copyright www.vwgolf.org