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Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system / Brake, brake mechanics / Brake pedal / Assembly overview - brake pedal, LHD vehicles

  Note
The handbrake pedal travel must not be restricted by additional floor coverings.
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
   

Assembly overview - brake pedal, LHD vehicles

1 -  Self-locking hexagon nut
Always renew after removing
Bolting sequence → Fig.
25 Nm
2 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
3 -  Pedal cluster with mounting bracket
Removing and installing → Chapter
4 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
5 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
6 -  Cap
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Bearing shell
9 -  Support
For ball head of brake servo plunger rod.
10 -  Securing clip
Renew
Insert into both holes in mounting bracket.

 
     
Bolting sequence:
 

Assembly overview - brake pedal, LHD vehicles

Brake pedal
...

Assembly overview - brake pedal, RHD vehicles
  Note The handbrake pedal travel must not be restricted by additional floor coverings. Do not lubricate or grease the pivot pin. The pivot pin must remain ...

Other materials:

Checklist
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Special tools and workshop equipment required     Assembly tool -T10478 B- Removing –  Detach toothed belt from camshafts → Chapter ...

Handling refrigerants
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