VW Golf manuals

Volkswagen Golf Service & Repair Manual: Test prerequisites

Radiator and condenser must be clean (clean them if necessary).
The V-belt for air conditioner compressor and alternator is correctly tensioned.
All air ducts, covers and seals are OK and properly installed.
The flaps reach their end positions.
The engine is at operating temperature.
The evaporator and heating do not draw any uncooled air at highest fresh air blower speed.
With the engine running and the air conditioning system set to full power, check the following points:
The fresh air blower is running
The radiator fan is running or is switched on.
The fresh air and air recirculation flap is set to “recirculate”.
The ambient temperature is more than 15oC.
The temperature switch for evaporator -E33- is correctly fitted and its switching temperatures are correct.
   
Checking systems with an expansion valve and reservoir (without regulated air conditioner compressor)
...

Checking
Switch off ignition. –  Connect manifold gauge (air conditioner service station). –  Read pressure gauge. ...

Other materials:

Removing and installing exhaust camshaft oil seal, gearbox end, engine codes CHPA, CMBA, CPVA, CXSA, CZDA, CZCA, CPVB
Special tools and workshop equipment required     Assembly tool -T10479 A- Removing –  Remove toothed belt pulley for coolant pump →  ...

Brake test
General information The drive is provided by the test rig. For the test, ensure for vehicles with a manual gearbox that the gear lever is in neutral, and for vehicles with an automatic gearbox that the select ...

Assembly overview - deformable element
1 -  Front deformable element 2 -  Bolt 6.0 Nm 3 -  Rear deformable element 4 -  Bolt 6.0 Nm ...

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