Volkswagen Golf Service & Repair Manual: Steering rack
| To achieve the desired results when performing repairs on
the steering rack it is important to work with the greatest
possible care and cleanliness, and to use proper tools in good
condition. Also note the basic rules on safety when performing
repair procedures. |
| A number of general notes on the individual repair
procedures, which were otherwise repeated in the relevant
sections of the manual, are summarised here. They apply for this
particular workshop manual. |
| The design and function of the electromechanical power
steering is described in the self-study programme
→ No.317. |
| Thoroughly clean all unions and the adjacent areas before
disconnecting. |
| When installing the steering rack, make sure that dowel
sleeves between bracket and steering rack are seated correctly. |
| Place removed parts on a clean surface and cover them to
prevent them from getting dirty. Use sheeting and paper for this
purpose. Use only lint-free cloths. |
| Fit only clean parts; remove new parts from their packaging
only immediately prior to fitting. |
| Use only the grease and sealants with specified part
numbers. |
| If repairs cannot be carried out immediately, carefully
cover or seal open components. |
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Gaskets and seals
| Always renew oil seals and seals. |
| After removing all seals, inspect the contact faces on
housings and shafts for burrs and damage and remove all which
are found. |
| Completely remove all residue from liquid sealants from the
sealing surfaces, making sure that no residual sealant gets into
the steering rack housing. |
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Defective shock absorbers can be identified by loud rumbling
noises when driving, caused by wheel hopping, especially on bad
roads. Heavy fluid leakage is an addition ...
Loosen and tighten bolts and securing nuts for covers and
housings diagonally.
Avoid canting particularly sensitive parts such as comtrol
...
Other materials:
Pressure and boiling point
The boiling points given in the table below are always based
on an atmospheric pressure of 1 bar. If the pressure on a liquid
is changed, its boiling point changes also.
It is well known that, for example, the lower the pressure,
the low ...
Checklist
In some countries, special safety standards and emissions-related
legislation apply that may differ from the construction of the vehicle. Volkswagen
recommends that you visit your Volkswagen dealership before travelling abroad
to find out about any legal requirements and the following is ...
Areas exposed to stone chipping
Body areas exposed to stone chipping
Note
The marked areas are exposed to stone chipping.
When sanding these areas, note thicknesses of the paint structure
and avoid sanding through. This is the only way to ensure long-term
corrosion protection.
...
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Checking shock absorbers when removed
Nuts and bolts