VW Golf manuals

Volkswagen Golf Service & Repair Manual: Checking shock absorbers when removed

Defective shock absorbers can be identified by loud rumbling noises when driving, caused by wheel hopping, especially on bad roads. Heavy fluid leakage is an additional visual indication.
  Note
Shock absorbers are maintenance-free; shock absorber fluid cannot be topped up.
After removal, a shock absorber can be checked by hand as follows:
–  Compress shock absorber by hand.
The piston rod should move smoothly over the entire stroke with uniform resistance and without jolts.
–  Release piston rod.
If the shock absorber has sufficient gas pressure the piston rod will return by itself to its original position.
  Note
If this is not the case, the shock absorber does not necessarily need to be renewed. Provided there has been no major loss of fluid, it will still be as effective as a conventional shock absorber.
Even without gas pressure, the shock absorber will provide full damping effect as long as there has been no major loss of fluid. However, it may produce more noise.
   
Noises from shock absorbers
Shock absorbers are often replaced because of noises (rumbling, etc.) experienced by the customer. Inspections on the test rig and in the vehicle have shown that in a ...

Steering rack
To achieve the desired results when performing repairs on the steering rack it is important to work with the greatest possible care and cleanliness, and to use proper ...

Other materials:

Dismantling and assembling heater unit
It is not necessary to extract the refrigerant and to remove or disassemble the expansion valve and the evaporator. Further procedure is identical with procedure for vehicles with air conditioning system → Chapter.     ...

Cleaning wheels
First read and observe the introductory information and safety warnings Cleaning steel wheels Accumulated brake dust can only be removed with an industrial cleaner. Steel wheels should therefore be cleaned regularly with a separate sponge. Any damage to the paint on steel wheels should be t ...

Assembly overview - sealing flange, belt pulley end
1 -  Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item 2 -  Vibration damper Removing and installing →&nb ...

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