Volkswagen Golf Service & Repair Manual: Removing broken front side window

Volkswagen Golf Service & Repair Manual / General body repairs, exterior / Glazing/window mechanism / Side windows / Removing broken front side window

Removal of a broken front side window is performed in the same manner as the removal of a broken rear window → Chapter.

Removing and installing rear side window

Note

The removal of a bonded window is described using the Removal kit for flush bonded windows -V.A.G 1474 A-.

Alternatively, you can also use the cutting tool for bonded windows -VAS 6452-.

Another alternative is to use the window removal set -VAS 6888-.

Special tools and workshop equipment required

Removal kit for flush bonded windows -V.A.G 1474 A- or Removal kit for flush bonded windows -VAS 6452-

Suction lifter -V.A.G 1344-

Cutting tool -V.A.G 1351-

Windscreen removal kit -V.A.G 1755-

Cartridge gun -V.A.G 1628-

Removing

Note

The removal and installation sequence is described for the rear left side window only. Removal and installation of the rear right window are similar.

Cartridge heater -V.A.G 1939-

–	Remove side trim panel → General body repairs, interior; Rep. gr.70.

Protect surrounding parts against damage.

–	Using the awl -V.A.G 1474/2-, pull cutting cord -1- through the adhesive sealant at the place shown in the illustration.

–	Press seal aside so that it is not damaged.

Removing broken front side window

–	Insert cutting cord -3- behind seal in window flange with aid of tube -1-.

Removing broken front side window

–	Secure one end of cord -3- to pull handle -V.A.G 1351/1--2- to counterhold.

–	Pull other end of cord -2- through adhesive sealant as well.

–	Secure other end of cord to reel device -V.A.G 1654 A--3-.

–	Turn reel device -V.A.G 1654 A--3- accordingly and cut window free.

–	Press cutting cord against window glass with plastic wedge during cutting process, in order to have clearance at window flange.

Removing broken front side window

–	Instead of reel device -V.A.G 1654--3-, reel device -V.A.G 1654 A--3- can be used.

–	One suction cup can be removed from the reel device -V.A.G 1654--3- as shown in illustration. This ensures that the reel device -V.A.G 1654 A--3- roller can be guided closer to the window flange.

Installing

–	Preparing old undamaged window for glazing → Chapter.

–	Preparing new window for glazing → Chapter.

–	Preparing body flange for glazing → Chapter.

–	Installation instructions → Chapter

–	Minimum curing period → Chapter

Removing broken front side window

Removing broken rear side window

Removal of a broken rear side window is performed in the same manner as the removal of a broken rear window → Chapter.

Removing and installing front side window

WARNING Always wear safety goggles and leather gloves. Note To cut out the front side window, use the wire reel -VAS 6452/1-. ...

Door windows

...

Other materials:

Measuring axial clearance of crankshaft
Risk of damage to bearing pedestals when the crankshaft is removed.If the bolts of the crankshaft bearing cap are loosened, the bearing pedestals of the cylinder block will be deformed, and damage to the bearings will result.Never remove the crankshaft. Special tools ...

Removing and installing steering column, LHD
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1332- Remov ...

Test preparations, wheel alignment with driver assist systems
The following steps are required if one or more driver assist systems on the vehicle are to be calibrated via the “Quick-start” procedure (i.e. without first checking and adjusting the wheel alignment): Before driving the vehic ...