Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch

Volkswagen Golf Service & Repair Manual / 7- speed dual clutch gearbox 0CW / Clutch, control / Clutch / Assembly overview - dual clutch

Assembly overview - dual clutch

1 -	Hinge mounting

For large engaging lever “K 1”

Cannot be renewed.

2 -

Ball pin

For small engaging lever “K 2”

Removing and installing → Anchor

3 -	Shim “SK 1”

Determining thickness → Chapter

4 -	Shim “SK 2”

Determining thickness → Chapter

5 -	Small engagement bearings for “K 2”

6 -	Dual clutch

Removing and installing → Chapter.

7 -	Retaining ring

Always renew after removing.

8 -

Hub

9 -	Retaining ring

Renew

10 -	Large engaging lever for “K 1”

With engagement bearing

Removing and installing → Chapter

11 -	Upper section of bushing

For small engaging lever “K 2”

Is removed and installed together with small engaging lever and lower section of bushing

12 -	Small engaging lever for “K 2”

Is removed and installed together with upper and lower section of bushing

Removing and installing → Chapter

13 -

Bolts

Always renew after removing.

8 Nm +90°

14 -	Lower section of bushing

For small engaging lever “K 2”

Is removed and installed together with small engaging lever and upper section of bushing

15 -	Oil seal for inner input shaft

Renewing → Chapter

16 -	Input shaft seal

Renewing → Chapter

Removing dual clutch

Special tools and workshop equipment required Hook -3438- Engine bung set -VAS 6122- Support device -T10323- -T10356/5- ...

Other materials:

Removing and installing refrigerant line between condenser and evaporator
Special tools and workshop equipment required Engine bung set -VAS 6122 Torque wrench -V.A.G 1331/- (5…50 Nm) Air conditi ...

Rims
First read and observe the introductory information and safety warnings The design of the wheel bolts is matched to the rims. If different rims are fitted, the correct wheel bolts with the right length and correctly shaped bolt heads must be used. This ensures that wheels are fitted securely ...

Renewing components
All components of the refrigerant circuit submitted for quality monitoring must always be sealed (use the original sealing caps from the genuine part). The genuine parts (air conditioner compressor, reservoir, receiver, evaporator ...