VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch

Assembly overview - dual clutch

1 -  Hinge mounting
For large engaging lever “K 1”
Cannot be renewed.
2 -  Ball pin
For small engaging lever “K 2”
Removing and installing → Anchor
3 -  Shim “SK 1”
Determining thickness → Chapter
4 -  Shim “SK 2”
Determining thickness → Chapter
5 -  Small engagement bearings for “K 2”
6 -  Dual clutch
Removing and installing → Chapter.
7 -  Retaining ring
Always renew after removing.
8 -  Hub
9 -  Retaining ring
Renew
10 -  Large engaging lever for “K 1”
With engagement bearing
Removing and installing → Chapter
11 -  Upper section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and lower section of bushing
12 -  Small engaging lever for “K 2”
Is removed and installed together with upper and lower section of bushing
Removing and installing → Chapter
13 -  Bolts
Always renew after removing.
8 Nm +90°
14 -  Lower section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and upper section of bushing
15 -  Oil seal for inner input shaft
Renewing → Chapter
16 -  Input shaft seal
Renewing → Chapter
Clutch
...

Removing dual clutch
Special tools and workshop equipment required Hook -3438- Engine bung set -VAS 6122- Support device -T10323- -T10356/5- ...

Other materials:

Checking for leaks
  Note The average air pressure of the earth's atmosphere at sea level is 1013 mbar and decreases steeply as the altitude increases (approx. 100 mbar/1,000 m altitude). Local and time fluctuations also influence vacuum generation. ...

Removing and installing bumper cover
  Volkswagen R GmbH, optional equipment, “R Line” and “R”   Note The removal and installation procedures for the bumper cover may vary slightly, depending on vehicle model. Spec ...

Undulations
Radial depressions are slight concavities in the tyre sidewall. They run from the bead towards the shoulder of the tyre. These parts appear in the figure → Fig.. The cause is the accumulation of material ...

© 2016-2026 Copyright www.vwgolf.org