VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch

Assembly overview - dual clutch

1 -  Hinge mounting
For large engaging lever “K 1”
Cannot be renewed.
2 -  Ball pin
For small engaging lever “K 2”
Removing and installing → Anchor
3 -  Shim “SK 1”
Determining thickness → Chapter
4 -  Shim “SK 2”
Determining thickness → Chapter
5 -  Small engagement bearings for “K 2”
6 -  Dual clutch
Removing and installing → Chapter.
7 -  Retaining ring
Always renew after removing.
8 -  Hub
9 -  Retaining ring
Renew
10 -  Large engaging lever for “K 1”
With engagement bearing
Removing and installing → Chapter
11 -  Upper section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and lower section of bushing
12 -  Small engaging lever for “K 2”
Is removed and installed together with upper and lower section of bushing
Removing and installing → Chapter
13 -  Bolts
Always renew after removing.
8 Nm +90°
14 -  Lower section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and upper section of bushing
15 -  Oil seal for inner input shaft
Renewing → Chapter
16 -  Input shaft seal
Renewing → Chapter
Clutch
...

Removing dual clutch
Special tools and workshop equipment required Hook -3438- Engine bung set -VAS 6122- Support device -T10323- -T10356/5- ...

Other materials:

Cavity sealing, body at front and centre
Cavity sealing, door of 2-door Illustration shows left side. The right side is the mirror image.   Note The indicated areas have been treated with cavity sealant and must be resealed following repairs.       ...

Checking metering pump -V54- with end sealing valve
–  If you are uncertain as to whether the metering pump -V54--C- has an end sealing valve or not, connect e.g. hand vacuum pump -VAS 6213- to connection -A-. –  Use hand-operated vacuum pump to a generate a vacuum of ...

Working with the air conditioner service station
  Caution If there is evidence to suggest that chemical substances have been added in the vehicle to seal leaks, do not connect the air conditioner service station and do not extract the refrigerant. ...

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