Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch

Volkswagen Golf Service & Repair Manual / 7- speed dual clutch gearbox 0CW / Clutch, control / Clutch / Assembly overview - dual clutch

Assembly overview - dual clutch

1 -	Hinge mounting

For large engaging lever “K 1”

Cannot be renewed.

2 -

Ball pin

For small engaging lever “K 2”

Removing and installing → Anchor

3 -	Shim “SK 1”

Determining thickness → Chapter

4 -	Shim “SK 2”

Determining thickness → Chapter

5 -	Small engagement bearings for “K 2”

6 -	Dual clutch

Removing and installing → Chapter.

7 -	Retaining ring

Always renew after removing.

8 -

Hub

9 -	Retaining ring

Renew

10 -	Large engaging lever for “K 1”

With engagement bearing

Removing and installing → Chapter

11 -	Upper section of bushing

For small engaging lever “K 2”

Is removed and installed together with small engaging lever and lower section of bushing

12 -	Small engaging lever for “K 2”

Is removed and installed together with upper and lower section of bushing

Removing and installing → Chapter

13 -

Bolts

Always renew after removing.

8 Nm +90°

14 -	Lower section of bushing

For small engaging lever “K 2”

Is removed and installed together with small engaging lever and upper section of bushing

15 -	Oil seal for inner input shaft

Renewing → Chapter

16 -	Input shaft seal

Renewing → Chapter

Removing dual clutch

Special tools and workshop equipment required Hook -3438- Engine bung set -VAS 6122- Support device -T10323- -T10356/5- ...

Other materials:

Detecting leaks
External damage can cause leaks in the refrigerant circuit. Because a small leak will involve only small quantities of refrigerant, leaks should be checked for using an electronic leak detector or by introducing a leak detection additive to the refrigerant circuit. Electronic leak detectors ca ...

Vehicles with torsion beam axle
Removing – If fitted, remove rear left underbody trim → General body repairs, exterior; Rep. gr.66. – Remove rear tunnel cross-piece → General body repairs, exterior; ...

Identification of Valeo heater and air conditioning unit
Note Pay attention to correct assignment when replacing components. The combination of different makes of component is not permitted → Electronic Parts Catalogue. – Remove left centre console trim ...