VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - dual clutch

Assembly overview - dual clutch

1 -  Hinge mounting
For large engaging lever “K 1”
Cannot be renewed.
2 -  Ball pin
For small engaging lever “K 2”
Removing and installing → Anchor
3 -  Shim “SK 1”
Determining thickness → Chapter
4 -  Shim “SK 2”
Determining thickness → Chapter
5 -  Small engagement bearings for “K 2”
6 -  Dual clutch
Removing and installing → Chapter.
7 -  Retaining ring
Always renew after removing.
8 -  Hub
9 -  Retaining ring
Renew
10 -  Large engaging lever for “K 1”
With engagement bearing
Removing and installing → Chapter
11 -  Upper section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and lower section of bushing
12 -  Small engaging lever for “K 2”
Is removed and installed together with upper and lower section of bushing
Removing and installing → Chapter
13 -  Bolts
Always renew after removing.
8 Nm +90°
14 -  Lower section of bushing
For small engaging lever “K 2”
Is removed and installed together with small engaging lever and upper section of bushing
15 -  Oil seal for inner input shaft
Renewing → Chapter
16 -  Input shaft seal
Renewing → Chapter
Clutch
...

Removing dual clutch
Special tools and workshop equipment required Hook -3438- Engine bung set -VAS 6122- Support device -T10323- -T10356/5- ...

Other materials:

Renewing bonded rubber bush for axle beam
Special tools and workshop equipment required Tensioning strap -T10038- Assembly tool -T10254- Assembly tool -T10495- Torque wrench -V.A.G 1332- Engine and gearbox jack -V.A.G 1383 A--2- w ...

Front brakes
    Item PR No.   1ZF 1 Brake caliper FS III (15”) 2 Brake pad, thickness mm 12 Brake pad, wear limit without backplate mm 2 3 Brak ...

Assembly overview - rear side windows
1 -  Rear side window q   Removing rear side window → Chapter 2 -  Seal Integral part of rear side window 3 -  PUR adhesive sealant Cross section of bead: height = 10&nbs ...

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