VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing output module for headlight -J667-/-J668-

Volkswagen Golf Service & Repair Manual / Electrical system / Lights, lamps, switches outside / Headlight / Removing and installing output module for headlight -J667-/-J668-

  WARNING
Risk of death due to high voltage! Risk of injury and environmental pollution!
Observe operation and safety notes for gas discharge bulbs → Chapter.
It is essential that the battery earth cable is disconnected before any work on parts of the gas discharge headlight is performed. The parts are marked with a yellow high voltage symbol.
  Note
Output module for left headlight -J667- and output module for right headlight -J668- are only fitted on gas discharge headlights with cornering light.
Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way.
Removing
–  Remove headlight → Chapter.
   
–  Remove bolts -2-.
–  Pull output module for left headlight -J667--1- off headlight.
–  Press release button -4-.
–  Disconnect electrical connector -3-.
Installing
Install in the reverse order of removal, observing the following:
  Caution
Make sure seal is correctly seated when installing the gas discharge bulb control unit. The ingress of water will lead to permanent damage to the headlight.
–  Check seal between control unit and headlight for damage.
Specified torques
→ Chapter „Assembly overview - headlight“
 

Removing and installing output module for headlight -J667-/-J668-

Removing and installing gas discharge bulb control unit -J343-/-J344-
  WARNING Risk of death due to high voltage! Risk of injury and environmental pollution! ...

Removing and installing control unit for daytime running light and side light -J860-/-J861-
  WARNING Risk of death due to high voltage! Risk of injury and environmental pollution! ...

Other materials:

Removing and installing right temperature flap control motor -V159-, RHD vehicles
Special tools and workshop equipment required Vehicle diagnostic tester Bit ratchet First carry out the following work: –  Switch off all electrical consum ...

Removing and installing radiator grille
Removing       Note On vehicles with a flap for the charging bay in the radiator grille, the connector must be disconnected first. –  Remove bolts -2-. –  Release catc ...

Assembly overview - brake caliper (PC57 brakes)
When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of assembly paste G 052 150 A2 to brake cylinder, piston and sealing ring. 1 -& ...

© 2016-2024 Copyright www.vwgolf.org