VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing output module for headlight -J667-/-J668-

Volkswagen Golf Service & Repair Manual / Electrical system / Lights, lamps, switches outside / Headlight / Removing and installing output module for headlight -J667-/-J668-

  WARNING
Risk of death due to high voltage! Risk of injury and environmental pollution!
Observe operation and safety notes for gas discharge bulbs → Chapter.
It is essential that the battery earth cable is disconnected before any work on parts of the gas discharge headlight is performed. The parts are marked with a yellow high voltage symbol.
  Note
Output module for left headlight -J667- and output module for right headlight -J668- are only fitted on gas discharge headlights with cornering light.
Removal and installation are described for the left side. Removal and installation on the right side are carried out in the same way.
Removing
–  Remove headlight → Chapter.
   
–  Remove bolts -2-.
–  Pull output module for left headlight -J667--1- off headlight.
–  Press release button -4-.
–  Disconnect electrical connector -3-.
Installing
Install in the reverse order of removal, observing the following:
  Caution
Make sure seal is correctly seated when installing the gas discharge bulb control unit. The ingress of water will lead to permanent damage to the headlight.
–  Check seal between control unit and headlight for damage.
Specified torques
→ Chapter „Assembly overview - headlight“
 

Removing and installing output module for headlight -J667-/-J668-

Removing and installing gas discharge bulb control unit -J343-/-J344-
  WARNING Risk of death due to high voltage! Risk of injury and environmental pollution! ...

Removing and installing control unit for daytime running light and side light -J860-/-J861-
  WARNING Risk of death due to high voltage! Risk of injury and environmental pollution! ...

Other materials:

Headlight washer system
–  To loosen the connection, push the lock ring -1--arrow- and pull off the hose connection. –  To secure the connection, push and hold the lock ring -arrow- and push on the hose connection. Check that the s ...

Emptying fuel tank with fuel pump intact, engine code CWVA
Special tools and workshop equipment required Removal wedge -3409- Remote control -V.A.G 1348/3A- Test instrument adapter/DSO (5-pin) -VAS 5565- Fuel extractor -VAS 5190- Fuel extractor -VAS 5190 A- for ...

Removing and installing fuel pump control unit -J538-
Special tools and workshop equipment required     Removal wedge -3409- Procedure: Removing –  Move front seats to foremost po ...

© 2016-2026 Copyright www.vwgolf.org